Volkswagen Golf Variant 2007 Service Manual page 182

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
♦ Adapter -VW 771/15-
It is necessary to readjust the output shaft when the following
components are renewed:
♦ Output shaft
♦ Clutch housing
or
♦ Tapered roller bearing
Adjustment overview ⇒ page 192
Requirement:
• Sealing surfaces of clutch and gearbox housings must be free
of sealant.
– Press small tapered roller bearing outer race together with a
0.65 mm thick shim into clutch housing to stop
– Insert output shaft and tighten nuts for bearing support to 25
Nm, then turn 90° further.
– Turn output shaft 20 to 30 times in one direction.
Note
The shaft must be turned in one direction so that the rollers of
♦
the tapered roller bearing settle in one direction.
It is necessary to turn the shaft 20 to 30 times to achieve this.
♦
Otherwise the resulting reading will be incorrect.
♦
178
Rep. Gr.35 - Gears, shafts
.
⇒ page 170 .