Volkswagen Golf Variant 2007 Service Manual page 175

Pressing off locking collar with synchro-hub and bearing support
– First remove retaining ring -arrow-.
Pulling off large tapered roller bearing inner race
A - Protective jaws
– Before fitting puller, insert a M10 × 20 hexagon bolt in the out‐
put shaft drilling.
Pressing on large tapered roller bearing inner race
-A- Thrust washer
– Fit thrust washer before pressing on inner race. Shoulder
faces inner race.
Installation position of outer ring, inner ring and synchro-ring for
1st gear
– Place inner ring -A- on synchromeshed gear for 1st gear.
Angled lugs -arrow 1- face outer ring -B-.
– Fit outer ring -B-.
Lugs -arrow 2- engage in notches -arrow 3- of synchromeshed
gear.
– Fit synchro-ring -C-.
Notches -arrow 4- engage in lugs -arrow 1- of inner ring -A-.
Note
If components are not to be renewed, ensure that they are match‐
ed with their original gears.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
171
2. Output shaft