Volkswagen Golf Variant 2007 Service Manual page 97

The clutch plate must slide easily to and fro on the input shaft.
To install gearbox "02S", set up gearbox support -3282- with ad‐
justment plate -3282/39- .
– Align arms of gearbox support according to holes in adjust‐
ment plate .
– Screw in support elements -A - and -C- ( pin -3282/29- ) on
adjustment plate as shown.
– Place gearbox on gearbox jack .
– Align adjustment plate and gearbox parallel to one another.
– Screw pin -3282/29- into hole on gearbox for securing bolt of
pendulum support.
– Position gearbox jack under vehicle. Arrow -B- on adjustment
plate points in direction of vehicle travel.
– Using spindles of gearbox support -3282- , tilt gearbox down‐
wards in vicinity of differential.
– Have a second mechanic push engine forwards slightly.
– Then carefully raise gearbox, guiding with right flange shaft
-A- past flywheel and intermediate plate as shown.
– Using spindles of gearbox support -3282- , tilt gearbox up‐
wards in vicinity of differential.
– Raise gearbox to engine.
• The engine must still be pushed forwards (2nd mechanic).
– Align gearbox to engine and join.
– Screw in lower engine/gearbox securing bolts and tighten to
specified torque ⇒ page 96
– After gearbox has been bolted to engine, remove gearbox jack
from gearbox.
– If small cover plate -A- had been installed behind the right
flange shaft -arrows-, install it.
– Screw in upper engine/gearbox securing bolts and tighten to
specified torque ⇒ page 96
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
.
.
3. Removing and installing gearbox
93