•
Bearings of input shaft and output shaft must not be damaged
when 5th and 6th gears are removed and installed.
•
Therefore, following tools must be mounted for support at this
stage during attachment of gearbox to gearbox support -VW
353- :
Underneath input shaft:
♦ Support bridge -30-211A-
♦ Thrust piece -32 - 111-
♦ Thrust piece -T10030/4-
– Lock bolt of support bridge -30-211A- with nut -A-.
Underneath bearing support for output shaft:
♦ Support device -T10323-
♦ Assembly tool -3253/7-
♦ Thrust piece -VW 433-
– Secure gearbox on gearbox support -VW 353- .
– Place drip tray underneath.
– Remove oil filler plug and oil drain plug.
– Drain gear oil.
– Remove gearbox housing cover -arrow-.
– Remove cover, if necessary carefully levering up all around
along protruding housing flange and alternating between
sides, being careful not to damage sealing surfaces.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
5. Dismantling and assembling gearbox
119