Note
Renew pressure plate and clutch plate together only. Select
♦
clutch plate and pressure plate according to engine code and
⇒ Electronic parts catalogue "ETKA" .
Check whether dowel sleeves for aligning engine and gearbox
♦
are fitted in cylinder block and install if necessary.
If dowel sleeves are not fitted, difficulties shifting gears, clutch
♦
problems and possible noises from the gearbox (rattling of
gears which are not engaged) could occur.
Installation position of clutch plate
•
Lettering "Getriebeseite" (gearbox side) faces gearbox.
Checking ends of diaphragm spring
•
Wear to half the thickness of the diaphragm spring -arrows- is
permitted.
Checking spring connections and riveted connections
– Check spring connections -arrows A- for damage and riveted
connections -arrows B- for secure seating.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
4. Repairing clutch, in conjunction with dual-mass flywheel
51