Volkswagen Golf Variant 2007 Service Manual page 109

❑ Allocation of bolts
❑ To gearbox date 20 08 6: 40 Nm and 180° further
❑ From gearbox date 21 08 6: 80 Nm and then turn 90° further
❑ Self-locking
❑ Always renew
❑ Clean residual locking fluid from threaded holes for securing bolts for synchro-hub for 5th and 6th gears
and gear wheel for 6th gear with a thread chaser. Otherwise the bolts may shear.
10 - Cylindrical roller bearing inner race
❑ For input shaft
❑ Mark before removing
❑ Do not interchange with cylinder roller bearing inner race of output shaft.
❑ From gearbox date 21 08 6, combined with thrust washer in one component
❑ Allocation of inner race for cylindrical roller bearing
11 - Thrust washer
❑ Through gearbox date 20 08 6
12 - Inner race for cylindrical roller bearing with thrust washer
❑ For input shaft
❑ From gearbox date 21 08 6
❑ Allocation of inner race for cylindrical roller bearing
13 - Sleeve
❑ For 6th gear needle bearing.
❑ Renew together with needle bearing
❑ Larger diameter from gearbox date 21 08 6
❑ Allocate components according to ⇒ Electronic parts catalogue "ETKA" .
14 - Needle bearing
❑ For 6th gear
❑ Renew together with sleeve
❑ Larger diameter from gearbox date 21 08 6
❑ Allocate components according to ⇒ Electronic parts catalogue "ETKA" .
15 - Synchromeshed gear for 6th gear
❑ Adapted to sleeve and needle bearing from gearbox date 21 08 6
❑ Allocate components according to ⇒ Electronic parts catalogue "ETKA" .
16 - Wave spring washer
❑ From gearbox date 26 05 8
❑ Allocate according to ⇒ Electronic parts catalogue "ETKA"
17 - Synchro-ring for 6th gear
18 - Locking collar with synchro-hub for 5th and 6th gears
❑ Pull off individually
❑ Pull off together with gearbox housing
❑ Dismantling and assembling
❑ From gearbox date 12 06 6, locking collar modified
❑ Adjusting, through gearbox date 11 06 6
❑ Adjusting, from gearbox date 12 06 6
❑ Installation of springs with angled ends for locking pieces
19 - Synchro-ring for 5th gear
❑ Will be damaged during removal of input shaft
❑ Always renew
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
⇒ page 106
⇒ page 109
⇒ page 115
⇒ page 157
⇒ page 130
⇒ page 131
6-speed manual gearbox 02S - Edition 07.2009
⇒ page 106
⇒ page 106
and ⇒ page 157
⇒ page 157
⇒ page 158
5. Dismantling and assembling gearbox
⇒ Item 12 (page 105)
105