Volkswagen Golf Variant 2007 Service Manual page 161

Deeper notches in both sides of locking collar for 5th and 6th
gears -arrows- from gearbox date 12 06 6
Dimension -a- Through gearbox
(6th gear side)
Dimension -b- Through gearbox
(5th gear side)
– Allocate locking collar and synchro-hub for 5th and 6th gears
according to ⇒ Electronic parts catalogue "ETKA" .
Due to the deeper notches, the adjustment procedure for 5th and
6th gears has been changed:
– Adjusting 5th and 6th gears to gearbox manufacture date
11 06 6 ⇒ page 130
– Adjusting 5th and 6th gears from gearbox manufacture date
12 06 6 ⇒ page 131
Dismantling and assembling locking collar and synchro-hub for
5th and 6th gears
1 - Spring
2 - Locking piece
3 - Synchro-hub
4 - Locking collar
– Slide locking collar over synchro-hub.
Deeper notches -arrow A- for locking pieces in synchro-hub and
notches -arrow B- in locking collar must align.
Assembling locking collar and synchro-hub for 5th and 6th gears
• Locking collar has been pushed over synchro-hub.
– Insert locking pieces in deeper notches -arrows- and install
springs offset 120°. Angled end of spring must locate in hollow
locking piece.
Note
From gearbox date 26 05 8, a wave spring washer is installed
♦
below the synchro-ring for 5th gear and above the synchro-
ring for 6th gear ⇒ Item 16 (page 152)
⇒ Item 20 (page 153)
In this case, install only locking piece springs without angled
♦
ends (as shown in ⇒ page 157
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
From gearbox date
date 11 06 6
1.5 mm
From gearbox date
date 11 06 6
1.5 mm
.
.
and
.
- item 1).
6-speed manual gearbox 02S - Edition 07.2009
12 06 6
1.8 mm
12 06 6
2.0 mm
157
1. Input shaft