Volkswagen Golf Variant 2007 Service Manual page 194

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
♦ Drip tray for workshop hoist -VAS 6208-
1.4.1 Removing
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. Gr. 50 ; Noise insulation .
– Turn steering to right to full lock.
– Remove drive shaft heat shield from engine, if fitted.
– Disconnect drive shaft -1- from flange shaft.
– Raise drive shaft as high as possible and secure. Take care
not to damage paint on drive shaft in the process.
– Place drip tray under gearbox and engine.
– Unbolt turbocharger oil return line from engine -arrow- ⇒ Rep.
Gr. 21 ; Charge air system for turbocharger; Removing and
installing turbocharger with ancillaries .
– Remove flange shaft securing bolt by screwing two bolts into
flange and counterholding flange shaft with a lever.
– Pull out flange shaft with compression spring.
– Pull out seal and sleeve together.
There is a shoulder in the inner circumference of the sleeve.
– Apply puller hooks -VW 771/37- directly behind shoulder in
sleeve.
– Press extractor hooks -VW 771/37- forcefully into sleeve while
pulling.
190
Rep. Gr.39 - Final drive - differential