Volkswagen Golf Variant 2007 Service Manual page 172

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
❑ Check for wear ⇒ page 172
16 - Locking collar with synchro-hub for 1st and 2nd gears
❑ After removing retaining ring
❑ Dismantling ⇒ page 172
❑ Assembling locking collar and synchro-hub
❑ Installation position
❑ Pressing on ⇒ page 173
17 - Retaining ring
18 - Synchro-ring for 2nd gear
❑ Check for wear ⇒ page 172
❑ Assemble so that notches engage in locking pieces of locking collar
19 - Outer ring for 2nd gear
❑ Insert in synchro-ring
❑ Installation position
❑ Renew if scored
20 - Synchro-ring
❑ (Inner ring for 2nd gear)
❑ Check for wear ⇒ page 172
❑ Check lugs for scoring
❑ Installation position
21 - Synchromeshed gear for 2nd gear
❑ Installation position
22 - Needle bearing
❑ For 2nd gear
23 - Thrust washer
24 - Sleeve for 3rd gear needle bearing.
❑ Pressing off with synchromeshed gear for 2nd gear
❑ Pressing on ⇒ page 174
25 - Needle bearing
❑ For 3rd gear
26 - Synchromeshed gear for 3rd gear
27 - Synchro-ring for 3rd gear
❑ Check for wear ⇒ page 175
28 - Locking collar with synchro-hub for 3rd and 4th gears
❑ Press off with 2nd gear synchromeshed gear
⇒ page 170 .
❑ Dismantling ⇒ page 175
❑ Assembling locking collar and synchro-hub
❑ Installation position, locking collar and synchro-hub
❑ Pressing on ⇒ page 176
29 - Sleeve
❑ For needle bearing
❑ Press off with 3rd and 4th gear
❑ Pressing on ⇒ page 176
30 - Needle bearing
❑ For 4th gear
168
Rep. Gr.35 - Gears, shafts
⇒ Item 17 (page 168)
⇒ page 173
⇒ Item 18 (page 168)
⇒ page 174
⇒ page 174
⇒ page 174
⇒ Item 28 (page 168)
, pull off together with bearing support
⇒ page 172 , ⇒ page 173
.
⇒ page 170
⇒ Item 19 (page 168)
⇒ page 175 , ⇒ page 175
⇒ page 176
locking collar and synchro-hub
⇒ page 171
and ⇒ page 173
⇒ Item 16 (page 168)
and 3rd gear ⇒ Item 24 (page 168)
and ⇒ page 175
⇒ page 170 .