Volkswagen Golf Variant 2007 Service Manual page 134

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
– To tighten securing bolts -A-, engage 2 gears -arrows 1-
through -3-.
– Install selector forks for 5th and 6th gears.
Adjusting 5th and 6th gears through gearbox manufacture date
11 06 6
– Engage 5th gear.
– Loosen bolt -1-.
– Insert two 0.5 mm feeler gauges -A- above both selector seg‐
ments -arrows- (to 6th gear) into locking collar.
– Then press the selector jaw and the locking collar down
-arrows- and tighten bolt -1- to 25 Nm.
• 5th gear engaged.
• Check measurement: it should be possible to insert a 0.5°mm
feeler gauge without play between locking collar and each se‐
lector segment -arrow- on the side of 6th gear.
– If necessary, repeat adjustment.
– Engage 5th gear and then 6th gear.
When 5th or 6th gear is engaged, the selector fork for 5th and 6th
gear should have slight clearance in the selector jaw.
– Switch to neutral.
• Locking collar must now be in the neutral position. Synchro-
ring must move freely.
– Shift through all gears.
130
Rep. Gr.34 - Controls, housing