Clutch Shoe Removal And Installation - Suzuki kq750 Service Manual

5A-16 Automatic Transmission:
Movable Driven Spring
Measure the spring free length with the vernier calipers.
• If the length is shorter than the service limit, replace
the spring with a new one.
Movable driven face spring free length
Service limit: 145.4 mm (5.72 in)
O-ring and Oil Seal
Inspect the O-rings and oil seals for wear or damage.
If any defects are found, replace the O-rings and oil
seals with new ones.

Clutch Shoe Removal and Installation

Refer to "V-belt Type Continuously Variable Automatic
Transmission Removal and Installation (Page 5A-5)".
Removal
1) Drain the engine oil. Refer to "Engine Oil and Filter
Replacement in Section 0B (Page 0B-10)".
2) Remove the outlet cooling duct connector (1) from
the V-belt inner cover (2).
3) Remove the V-belt inner cover (2).
1
I831G1510059-02
I831G1510060-01
B831G25106011
2
I831G1510061-01
4) Remove the inlet cooling duct connector (3) from the
clutch housing case (4).
5) Remove the clutch housing case (4) along with the
clutch housing (5).
6) Remove the dowel pins (6) and gasket (7).
7) Remove the one way clutch (8).
7
6
8) Remove the clutch shoe nut (9) with the special
tools.
CAUTION
!
The clutch shoe nut (9) has left-hand threads.
Special tool
(A): 09930–40113 (Rotor holder)
(B): 09930–40131 (Balancer drive sprocket
holder)
(A)
4
3
5
I831G1510062-02
6
8
I831G1510063-02
(B)
9
I831G1510064-02