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LT-A750XP/Z
Suzuki LT-A750XP/Z Manuals
Manuals and User Guides for Suzuki LT-A750XP/Z. We have
1
Suzuki LT-A750XP/Z manual available for free PDF download: Supplementary Service Manual
Suzuki LT-A750XP/Z Supplementary Service Manual (137 pages)
Brand:
Suzuki
| Category:
Offroad Vehicle
| Size: 9.21 MB
Table of Contents
Table of Contents
3
Precautions
5
EPS Control Unit / EPS Body Assembly
6
EPS Wiring
6
Precautions for EPS (LT-A750XP/ZK9)
6
General Information
7
Abbreviations (LT-A750XP/ZK9)
8
Country and Area Codes (LT-A750XP/ZK9)
8
General Description
8
Vehicle Side View (LT-A750XP/ZK9)
8
Warning, Caution and Information Labels Location (LT-A750XP/ZK9)
9
Dimensions and Curb Mass
10
Drive Train
10
Specifications
10
Special Tools and Equipment
12
Steering System Inspection (LT-A750XP/ZK9)
13
Maintenance and Lubrication
13
Repair Instructions
13
Air Cleaner Element Inspection and Cleaning
13
Toe Adjustment (LT-A750XP/ZK9)
14
Chassis Bolt and Nut Inspection
15
Tighten Chassis Bolt and Nut
15
Tightening Torque Specifications
16
Service Data (LT-A750XP/ZK9)
17
Clutch
18
Conrod + Crankshaft
18
Cylinder + Piston + Piston Ring
18
Oil Pump
18
Tightening Torque List (LT-A750XP/ZK9)
23
Tightening Torque Chart
26
Engine
27
Starter Motor Components (LT-A750XP/ZK9)
31
Starting System
31
Starter Motor Disassembly and Assembly
32
Starter Motor Removal and Installation
32
Carbon Brush
33
Commutator
33
Starter Motor Related Parts Inspection
33
Armature Coil
34
Oil Seal
34
Charging System
36
Generator Removal and Installation
36
Battery Removal and Installation
37
Recommended Service Material
38
Driveline / Axle
39
Drive Chain / Drive Train / Drive Shaft
41
Front Drive Shaft Components (LT-A750XP/ZK9)
41
Front Drive Shaft Disassembly and Assembly
42
Front Drive Shaft Inspection (LT-A750XP/ZK9)
44
Rear Drive Shaft Inspection (LT-A750XP/ZK9)
45
Rear Drive Shaft Disassembly and Assembly
45
Rear Drive Shaft Components (LT-A750XP/ZK9)
45
Brake
47
Table of Contents
48
Brake Control System and Diagnosis
49
Front Brake Hose Routing Diagram (LT-A750XP/ZK9)
49
Front Brake Hose Removal and Installation
50
Rear Brake Pedal Construction (LT-A750XP/ZK9)
51
Rear Brake Pedal Removal and Installation
51
Steering
55
Precautions for Steering (LT-A750XP/ZK9)
57
Steering General Diagnosis
58
Steering Symptom Diagnosis (LT-A750XP/ZK9)
58
Repair Instructions
59
Steering / Handlebar
59
Steering / Handlebars Components (LT-A750XP/ZK9)
59
Steering / Handlebars Assembly Construction (LT-A750XP/ZK9)
60
Handlebars Removal and Installation
61
Installation
62
Handlebars Inspection (LT-A750XP/ZK9)
63
Steering Shaft Removal and Installation
64
Installation
65
Steering / Handlebar
65
Tie-Rod / Tie-Rod End Removal and Installation
66
Steering Related Parts Inspection
67
Steering Shaft
68
Steering Shaft Bushing and Dust Seal
68
Tie-Rod End
68
Specifications
68
Tightening Torque Specifications
69
Special Tools and Equipment
69
Recommended Service Material
69
Power Assisted Steering System
70
Precautions
70
Precautions for EPS (LT-A750XP/ZK9)
70
P/S System Note (LT-A750XP/ZK9)
70
Precautions in Diagnosing Troubles (LT-A750XP/ZK9)
70
P/S System Description (LT-A750XP/ZK9)
71
General Description
71
Detecting Principle
72
Power Steering Control Input / Output Flow Chart
73
EPS Diagnosis General Description (LT-A750XP/ZK9)
74
Self Diagnostic System Description (LT-A750XP/ZK9)
74
Fail-Safe Function Description (LT-A750XP/ZK9)
74
Schematic and Routing Diagram
75
EPS Wiring Diagram (LT-A750XP/ZK9)
75
EPS Control Unit Diagram (LT-A750XP/ZK9)
76
EPS Control Unit Coupler (EPS Control Unit Harness End)
76
EPS Components Location (LT-A750XP/ZK9)
77
EPS System Wiring Harness Routing Diagram (LT-A750XP/ZK9)
77
EPS Troubleshooting (LT-A750XP/ZK9)
78
Diagnostic Information and Procedures
78
Information Gathering
79
Pre-Diagnosis Inspection (LT-A750XP/ZK9)
79
Tire Pressure
79
Tire Type
79
Steering Related Parts
80
EPS Control Unit Ground Wire Inspection
80
EPS System Check (LT-A750XP/ZK9)
81
Use of Mode Select Switch
88
DTC (Diagnostic Trouble Code) Output (LT- A750XP/ZK9)
88
Understanding the DTC (Diagnostic Trouble Code)
89
Use of SDS
89
DTC (Diagnostic Trouble Code) Deleting (LT- A750XP/ZK9)
90
DTC Deleting Diagram
91
SDS Check (LT-A750XP/ZK9)
93
DATA Sampled from EPS System
93
Scroll the Screen
94
DTC Table (LT-A750XP/ZK9)
94
DTC "C1111": Torque Sensor (Main) Circuit Malfunction (LT-A750XP/ZK9)
95
DTC "C1113": Torque Sensor (Main / Sub) Circuit Correlation Malfunction (LT-A750XP/ZK9)
98
DTC "C1114": Torque Sensor Power Supply Circuit Malfunction (LT-A750XP/ZK9)
102
DTC "C1115": Torque Sensor (Sub) Circuit Malfunction (LT-A750XP/ZK9)
104
DTC "C1121": Vehicle Speed Signal Circuit Malfunction (LT-A750XP/ZK9)
107
DTC "C1122": Engine Speed Signal Circuit Malfunction (LT-A750XP/ZK9)
110
DTC "C1141", "C1142", "C1143", "C1145" EPS Motor Circuit Malfunction (LT-A750XP/ZK9)
113
DTC "C1153" EPS Control Unit Supply Voltage Circuit Malfunction (LT-A750XP/ZK9)
115
DTC "C1152", "C1154", "C1155" EPS Control Unit Malfunction (LT-A750XP/ZK9)
116
Repair Instructions
117
EPS Control Unit Removal and Installation (LT-A750XP/ZK9)
117
EPS Body Assembly Components (LT- A750XP/ZK9)
119
EPS Body Assembly Removal and Installation (LT-A750XP/ZK9)
119
EPS Motor Inspection (LT-A750XP/ZK9)
122
Specifications
123
Tightening Torque Specifications
123
Special Tools and Equipment
123
Recommended Service Material
123
Body and Accessories
125
Wiring Harness Routing Diagram (LT-A750XP/ZK9)
130
Clamp
132
Body Structure
134
Body Frame Construction (LT-A750XP/ZK9)
134
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