Starter Motor Removal And Installation; Starter Motor Disassembly And Assembly - Suzuki kq750 Service Manual

Starter Motor Removal and Installation

Removal
1) Turn the ignition switch OFF and disconnect the
battery (–) lead wire. Refer to "Battery Removal and
Installation in Section 1J (Page 1J-12)".
2) Remove the right side cover. Refer to"Front Side
Exterior Parts Removal and Installation in Section
9D (Page 9D-6)".
3) Remove the starter motor lead wire (1).
1
4) Remove the starter motor.
Installation
Install the starter motor in the reverse order of removal.
Pay attention to the following points:
• Apply grease to the starter motor O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
CAUTION
!
Replace the O-ring with a new one.
• Tighten the starter motor mounting bolts (1) with the
B831G21906002
battery (–) lead wire (2) and starter motor lead wire
mounting nut (3) to the specified torque. Refer to
"Wiring Harness Routing Diagram in Section 9A
(Page 9A-4)".
Tightening torque
Starter motor mounting bolt (a): 10 N·m (1.0 kgf-
m, 7.0 lb-ft)
Starter motor lead wire mounting nut (b): 6 N·m (
0.6 kgf-m, 4.5 lb-ft)
I831G1190003-01

Starter Motor Disassembly and Assembly

Refer to "Starter Motor Removal and Installation
(Page 1I-4)".
Disassembly
Disassemble the starter motor as shown in the starter
motor components diagram. Refer to "Starter Motor
Components (Page 1I-3)".
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-rings with new ones to prevent
oil leakage and moisture.
I831G1190004-01
Starting System:
3
(b)
1
(a)
2
1I-4
I831G1190005-01
B831G21906003