Gearshift Cam Disassembly And Assembly - Suzuki kq750 Service Manual

Gearshift Cam Disassembly and Assembly

Disassembly
CAUTION
!
Identify the position of each removed part.
Organize the parts in their respective groups
so that they can be reinstalled in their
original positions.
• Remove the gearshift cam assembly. Refer to
"Transfer Removal and Installation (Page 3C-3)".
• Remove the snap ring (1) with the special tool by
holding the gearshift cam (2).
Special tool
: 09900–06107 (Snap ring pliers)
1
• Remove the gearshift cam (2), spring (3) and washer
(4).
• Remove the snap ring (5) with the special tool.
Special tool
: 09900–06107 (Snap ring pliers)
B831G23306007
I831G1330035-01
4
3
I831G1330036-01
• Remove the reverse gearshift cam (6) and snap ring
(7).
Special tool
: 09900–06107 (Snap ring pliers)
6
5
Assembly
NOTE
When reassembling the gearshift cams,
attention must be given to the locations and
positions of washer and snap rings. The
cross sectional view shows the correct
position of the cams, washer and snap rings.
Refer to "Gearshift System Construction
(Page 3C-10)".
CAUTION
!
• Never reuse a snap rings. After a snap
rings has been removed from a shaft, it
should be discarded and a new snap rings
must be installed.
• When installing a new snap rings, do not
expand the end gap larger than required to
slip the snap rings over the shaft.
• After installing snap rings, make sure that
they are completely seated in their groove
and securely fitted.
• When installing a new snap ring (1), pay attention to
its direction. Fit it to the side where the thrust is as
shown in the figure.
1. Snap ring "A": Thrust
Transfer: 3C-11
7
I831G1330037-01
"A"
1
"B"
I831G1330039-01
"B": Sharp edge