Starter Motor Removal And Installation; Starter Motor Disassembly And Assembly - Suzuki LT-A750XP/Z Supplementary Service Manual

1I-2 Starting System:
Starter Motor Removal and Installation (LT-
A750XP/ZK9)
Removal
1) Turn the ignition switch OFF and disconnect the
battery (–) lead wire. Refer to "Battery Removal and
Installation (LT-A750XP/ZK9) in Section 1J
(Page 1J-2)".
2) Remove the right side cover. Refer to"Front Side
Exterior Parts Removal and Installation in Section
9D in related manual".
3) Remove the starter motor lead wire (1).
4) Remove the starter motor.
Installation
Install the starter motor in the reverse order of removal.
Pay attention to the following points:
• Apply grease to the starter motor O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE "A" or equivalent)
CAUTION
!
Replace the O-ring with a new one.
B931G31906023
1
I931G3190001-02
I931G3190002-02
• Tighten the starter motor mounting bolts (1) with the
battery (–) lead wire (2) and starter motor lead wire
mounting nut (3) to the specified torque. Refer to
"Wiring Harness Routing Diagram (LT-A750XP/ZK9)
in Section 9A (Page 9A-4)".
Tightening torque
Starter motor mounting bolt (a): 10 N·m (1.0 kgf-
m, 7.0 lbf-ft)
Starter motor lead wire mounting nut (b): 6 N·m (
0.6 kgf-m, 4.5 lbf-ft)
2
1
(a)
Starter Motor Disassembly and Assembly (LT-
A750XP/ZK9)
Refer to "Starter Motor Removal and Installation in
related manual".
Disassembly
Disassemble the starter motor as shown in the starter
motor components diagram. Refer to "Starter Motor
Components in related manual".
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-rings with new ones to prevent
oil leakage and moisture.
• Apply grease to the lip of the oil seal.
: Grease 99000–25010 (SUZUKI SUPER
GREASE "A" or equivalent)
3
(b)
I931G3190003-02
B931G31906024
I931G3190004-02