Front Drive (Differential) Assembly Disassembly And Assembly - Suzuki kq750 Service Manual

Installation
Install the front drive (differential) assembly in the
reverse order of removal. Pay attention to the following
points:
• Apply 4.5 gram of grease to spline of the front
propeller shaft.
: Grease 99000–25160 (Water resistance
grease)
• Apply thread lock to the bolts and tighten them to the
specified torque.
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER 1303 or
equivalent)
Tightening torque
Front drive (differential) mounting nut (a): 50 N·m
(5.0 kgf-m, 36.0 lb-ft)
• Attach the boot (1) to the input shaft.
1
I831G1320144-01
(a)
I831G1320007-02
I831G1320147-01
• After installing the front drive (differential), check the
wiring harness routing and pour the front differential
gear oil. Refer to "Wiring Harness Routing Diagram in
Section 9A (Page 9A-4)" and "Front Differential Gear
Oil Inspection in Section 0B (Page 0B-12)".
Front Drive (Differential) Assembly
Disassembly and Assembly
Refer to "Front Drive (Differential) Assembly Removal
and Installation (Page 3B-4)".
Disassembly
1) Remove the 2WD/4WD/diff-lock actuator assembly.
2) Remove the front drive (differential) case cover bolts
diagonally and evenly.
3) Remove the front drive (differential) case housing
(1).
Special tool
(A): 09912–34510 (Cylinder disassembling
tool)
1
Differential: 3B-5
B831G23206006
I831G1320008-01
I831G1320009-01
(A)
I831G1320010-01