Starter Driven Gear Bearing Removal And Installation; Starter Related Parts Inspection - Suzuki kq750 Service Manual

• Fit the washers (3) onto the starter torque limiter (4).
• Install the starter torque limiter (4) to the crankcase.
Starter Driven Gear Bearing Removal and
Installation
Removal
1) Remove the starter driven gear. Refer to "Starter
Torque Limiter / Starter Clutch Removal and
Installation (Page 1I-10)".
2) Remove the bearing with the special tool.
Special tool
(A): 09913–70210 (Bearing installer set)
Installation
Install the starter driven gear bearing in the reverse order
of removal. Pay attention to following point:
• Install the bearing with the special tool.
Special tool
: 09913–70210 (Bearing installer set)
4
3
I831G1190038-01
B831G21906015
(A)
I831G1190039-01
(A)
I831G1190039-01

Starter Related Parts Inspection

Refer to "Starter Torque Limiter / Starter Clutch Removal
and Installation (Page 1I-10)".
Starter Clutch
1) Install the starter driven gear onto the starter clutch.
2) Turn the starter driven gear by hand to inspect the
starter clutch for smooth movement. The gear turns
in one direction only. If a large resistance is felt for
rotation, inspect the starter clutch or the starter
clutch contacting surface on the starter driven gear
for wear or damage.
If they are found to be damaged, replace the one
way clutch with a new one.
Starter Driven Gear Bearing
Inspect the starter driven gear bearing for wear or
damage. If necessary, replace it with a new one.
Starting System: 1I-12
B831G21906016
I831G1190041-01
I831G1190042-01