Front Brake Master Cylinder / Brake Lever Disassembly And Assembly - Suzuki kq750 Service Manual

4A-11 Brake Control System and Diagnosis:
Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly
Refer to "Front Brake Master Cylinder Assembly
Removal and Installation (Page 4A-9)".
Disassembly
1) Remove the brake lever (1) and brake light switch
(2).
1
2) Remove the reservoir cap (3) and diaphragm (4).
4
3) Pull out the dust boot (5) and remove the snap ring
(6) with a special tool.
Special tool
: 09900–06108 (Snap ring pliers)
5
B831G24106015
2
I831G1410026-01
3
I831G1410027-01
6
I831G1410028-01
4) Remove the following parts from the master cylinder.
• Secondary cup (7)
• Piston (8)
• Primary cup (9)
• Spring (10)
Assembly
Assemble the master cylinder in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
• Wash the master cylinder components with
new brake fluid before reassembly.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvents such as
gasoline, kerosine, etc.
• Apply brake fluid to the master cylinder
bore and all of the master cylinder
component to be inserted into the bore.
BF: Brake fluid (DOT 4)
10
9
8
7
I831G1410029-01
I649G1410024-02