Sign In
Upload
Manuals
Brands
Suzuki Manuals
Offroad Vehicle
LT-A750X 2008
Suzuki LT-A750X 2008 Manuals
Manuals and User Guides for Suzuki LT-A750X 2008. We have
2
Suzuki LT-A750X 2008 manuals available for free PDF download: Service Manual
Suzuki LT-A750X 2008 Service Manual (711 pages)
Brand:
Suzuki
| Category:
Offroad Vehicle
| Size: 52.92 MB
Table of Contents
Section 0 General Information
14
Precautions
6
Exhaust System
7
Table of Contents
14
Parking Brake
14
General Information
15
Vehicle Identification Number
17
Fuel System
23
Transfer
23
Front Suspension
24
Rear Suspension
24
General Description
30
Maintenance and Lubrication
30
Precautions
30
Precautions for Maintenance
30
Recommended Fluids and Lubricants
30
Scheduled Maintenance
30
Periodic Maintenance Schedule Chart
30
Lubrication Points
31
Repair Instructions
32
Air Cleaner Element Inspection and Cleaning
32
Exhaust Pipe Bolt and Muffler Bolt Inspection
33
Valve Clearance Inspection and Adjustment
33
Spark Plug Replacement
38
Spark Plug Inspection and Cleaning
38
Spark Arrester Cleaning
39
Fuel Line Inspection
39
Engine Oil and Filter Replacement
39
Front Differential Gear Oil Inspection
41
Front Differential Gear Oil Replacement
42
Final Gear Oil Inspection
43
Final Gear Oil Replacement
43
Throttle Cable Play Inspection and Adjustment
44
Throttle Body Inspection
44
Cooling System Inspection
44
Drive V-Belt Inspection and Replacement
46
Drive Shaft Boots Inspection
46
Front Brake System Inspection
46
Automatic Transmission
46
Rear Brake Pedal / Rear Brake
48
Inspection
48
Tire Inspection
50
Steering System Inspection
50
Toe Adjustment
51
Suspensions Inspection
51
Chassis Bolt and Nut Inspection
52
Compression Pressure Check
55
Oil Pressure Check
55
SDS Check
55
Automatic Clutch Inspection
55
Rear Brakes
55
Tightening Torque Specifications
56
Special Tools and Equipment
56
Recommended Service Material
56
Special Tool
56
Service Data
58
Specifications
58
Tightening Torque List
64
Section 1 Engine
69
Emission Control Devices
69
Engine Electrical Devices
69
Engine General Information and Diagnosis
69
Engine Cooling System
70
Engine Lubrication System
70
Engine Mechanical
70
Ignition System
71
Precautions
73
Precautions for Engine
73
General Description
74
Injection Timing Description
74
Engine General Information and Diagnosis
74
Schematic and Routing Diagram
77
FI System Wiring Diagram
77
Terminal Alignment of ECM Coupler
78
Component Location
79
FI System Parts Location
79
Diagnostic Information and Procedures
81
Engine Symptom Diagnosis
81
Self-Diagnostic Procedures
84
Use of SDS Diagnosis Reset Procedures
86
Show Data When Trouble (Displaying Data at the Time of DTC)
87
SDS Check
88
DTC Table
92
Fail-Safe Function Table
92
FI System Troubleshooting
93
Malfunction Code and Defective Condition Table
95
DTC "C12" (P0335): CKP Sensor Circuit Malfunction
97
DTC "C13" (P0105-H/L): IAP Sensor Circuit Malfunction
100
DTC "C14" (P0120-H/L): TP Sensor Circuit Malfunction
107
DTC "C15" (P0115-H/L): ECT Sensor Circuit Malfunction
114
DTC "C20" (P1752): Diff-Lock Relay Circuit Malfunction
120
DTC "C21" (P0110-H/L): IAT Sensor Circuit Malfunction
122
DTC "C23" (P1651-H/L): to Sensor Circuit Malfunction
126
DTC "C24" (P0351): Ignition Coil Circuit Malfunction
132
DTC "C32" (P0201): Fuel Injector Circuit Malfunction
132
DTC "C40" (P05057): ISC Valve Circuit Malfunction
135
DTC "C41" (P230-H/L): FP Relay Circuit Malfunction
140
Specifications
142
Service Data
142
Special Tools and Equipment
143
Special Tool
143
Precautions
144
Precautions for Emission Control Devices
144
Emission Control Devices
144
Repair Instructions
144
Crankcase Breather (PCV) Hose Inspection
144
Crankcase Breather (PCV) Hose Removal and Installation
144
Repair Instructions
145
ECM Removal and Installation
145
CKP Sensor Inspection
145
IAP Sensor Removal and Installation
146
TP Sensor Inspection
146
TP Sensor Removal and Installation
146
TP Sensor Adjustment
147
IAT Sensor Inspection
147
IAT Sensor Removal and Installation
147
ECT Sensor Removal and Installation
148
ECT Sensor Inspection
148
TO Sensor Inspection
149
TO Sensor Removal and Installation
149
ISC Valve Inspection
149
ISC Valve Removal and Installation
149
GP Switch Inspection
150
GP Switch Removal and Installation
150
Diagnostic Information and Procedures
145
Engine Symptom Diagnosis
145
Component Location
145
Engine Electrical Components Location
145
Precautions
145
Precautions for Engine Electrical Device
145
Engine Electrical Devices
145
Specifications
150
Recommended Service Material
151
Special Tool
151
Schematic and Routing Diagram
152
Throttle Cable Routing Diagram
152
Engine Mechanical
152
Diagnostic Information and Procedures
153
Engine Mechanical Symptom Diagnosis
153
Compression Pressure Check
153
Repair Instructions
154
Engine Components Removable with the Engine in Place
154
Air Cleaner Element Removal and Installation
156
Air Cleaner Element Inspection and Cleaning
156
Air Cleaner Box Removal and Installation
156
Throttle Cable Removal and Installation
157
Throttle Cable Inspection
157
Throttle Cable Play Inspection and Adjustment
157
Throttle Body Components
158
Throttle Body Construction
159
Throttle Body Removal and Installation
159
Throttle Body Disassembly and Assembly
161
Throttle Body Inspection and Cleaning
164
Engine Assembly Removal
164
Engine Assembly Installation
167
Engine Top Side Disassembly
168
Engine Top Side Assembly
172
Valve Clearance Inspection and Adjustment
178
Camshaft Inspection
179
Camshaft Sprocket Inspection
181
Cam Chain Tension Adjuster Inspection
181
Cam Chain Guide Removal and Installation
181
Cam Chain Guide Inspection
181
Cam Chain Tensioner Inspection
182
Cylinder Head Disassembly and Assembly
182
Cylinder Head Related Parts Inspection
186
Valve Guide Replacement
189
Valve Seat Repair
191
Cam Drive Idle Gear / Sprocket Thrust Clearance Inspection and Adjustment
191
Cylinder Disassembly and Assembly
192
Cylinder Inspection
192
Piston Ring Removal and Installation
193
Piston and Piston Ring Inspection
194
Engine Bottom Side Disassembly
196
Engine Bottom Side Assembly
202
Conrod and Crankshaft Inspection
210
Width between Crankshaft Webs
211
Crankshaft Oil Seal Inspection
212
Bearing Inspection
212
Bearing Removal and Installation
212
Specifications
217
Service Data
217
Tightening Torque Specifications
219
Special Tools and Equipment
220
Recommended Service Material
220
Special Tool
220
Engine Lubrication System
224
Precautions
224
Precautions for Engine Oil
224
Schematic and Routing Diagram
224
Engine Lubrication System Chart Diagram
224
Diagnostic Information and Procedures
225
Engine Lubrication Symptom Diagnosis
225
Oil Pressure Check
225
Repair Instructions
226
Engine Oil and Filter Replacement
226
Engine Oil Level Inspection
226
Oil Sump Filter Removal and Installation
226
Oil Sump Filter Inspection and Cleaning
227
Oil Jet Removal and Installation
227
Oil Jet Inspection
228
Oil Pump Removal and Installation
228
Oil Pump Inspection
230
Specifications
230
Service Data
230
Tightening Torque Specifications
230
Special Tools and Equipment
231
Recommended Service Material
231
Special Tool
231
Engine Cooling System
232
Precautions
232
Precautions for Engine Cooling System
232
Precautions for Engine Coolant
232
General Description
232
Engine Coolant Description
233
Schematic and Routing Diagram
233
Cooling Circuit Diagram
233
Water Hose Routing Diagram
234
Diagnostic Information and Procedures
235
Engine Cooling Symptom Diagnosis
235
Repair Instructions
235
Cooling Circuit Inspection
235
Radiator Cap Inspection
236
Radiator Inspection and Cleaning
236
Cooling Fan Assembly / Radiator Removal and Installation
236
Water Hose Removal and Installation
238
Cooling Fan Inspection
238
Radiator Reservoir Tank Removal and Installation
239
Radiator Reservoir Tank Inspection
239
Water Hose Inspection
239
ECT Sensor Removal and Installation
240
ECT Sensor Inspection
240
Cooling Fan Thermo-Switch Removal and Installation
240
Cooling Fan Thermo-Switch Inspection
241
Thermostat Removal and Installation
242
Thermostat Inspection
243
Water Pump Components
244
Water Pump Removal and Installation
244
Water Pump Disassembly and Assembly
245
Water Pump Related Parts Inspection
249
Specifications
250
Service Data
250
Tightening Torque Specifications
250
Special Tools and Equipment
251
Recommended Service Material
251
Special Tool
251
Fuel System
252
Precautions
252
Precautions for Fuel System
252
General Description
253
Fuel System Description
253
Schematic and Routing Diagram
254
Fuel Hose Routing Diagram
254
Fuel Tank Breather Hose Routing Diagram
255
Diagnostic Information and Procedures
256
Fuel System Diagnosis
256
Repair Instructions
257
Fuel Pressure Inspection
257
Fuel Pump Inspection
257
Fuel Discharge Amount Inspection
258
Fuel Pump Relay Inspection
258
Fuel Hose Inspection
259
Fuel Feed Hose Removal and Installation
259
Fuel Level Gauge Inspection
259
Fuel Level Indicator Inspection
259
Fuel Tank Removal and Installation
259
Fuel Pump Components
260
Fuel Pump Assembly Removal and Installation
260
Fuel Pump Disassembly and Assembly
261
Fuel Mesh Filter Inspection and Cleaning
261
Fuel Injector Inspection and Cleaning
261
Fuel Injector / Fuel Delivery Pipe Removal and Installation
261
Fuel Tank Pressure Control (FTPC) Valve Removal and Installation
263
Fuel Tank Pressure Control (FTPC) Valve Inspection
264
Specifications
264
Service Data
264
Tightening Torque Specifications
265
Special Tools and Equipment
265
Special Tool
265
General Description
266
Override Switch Description
266
Ignition System
266
Schematic and Routing Diagram
266
Ignition System Diagram
266
Ignition System Components Location
266
Diagnostic Information and Procedures
267
Ignition System Symptom Diagnosis
267
No Spark or Poor Spark
267
Repair Instructions
268
Spark Plug Cap and Spark Plug Removal and Installation
268
Spark Plug Inspection and Cleaning
268
Ignition Coil and Plug Cap Inspection
268
CKP Sensor Inspection
270
CKP Sensor Removal and Installation
271
Engine Stop Switch Inspection
271
Ignition Switch Inspection
271
Ignition Switch Removal and Installation
272
Override Switch Inspection
272
Specifications
273
Service Data
273
Tightening Torque Specifications
273
Special Tools and Equipment
273
Special Tool
273
Starting System
274
Schematic and Routing Diagram
274
Starting System Diagram
274
Component Location
274
Starting System Components Location
274
Diagnostic Information and Procedures
274
Starting System Symptom Diagnosis
274
Starter Motor will Not Run
275
Starter Motor Runs but Does Not Crank the Engine
275
Engine Does Not Turn Though the Starter Motor Runs
275
Repair Instructions
276
Starter Motor Components
276
Starter Motor Removal and Installation
277
Starter Motor Disassembly and Assembly
277
Starter Motor Inspection
278
Starter Relay Removal and Installation
279
Starter Relay Inspection
280
Neutral Relay Removal and Installation
280
Neutral Relay Inspection
281
Neutral Relay Diode Inspection
281
Parking Brake Relay Removal and Installation
281
Parking Brake Relay Inspection
282
Parking Brake Switch Inspection
282
Gear Position Switch Inspection
282
Starter Torque Limiter / Starter Clutch Removal and Installation
283
Starter Driven Gear Bearing Removal and Installation
285
Starter Related Parts Inspection
285
Starter Button Inspection
286
Recoil Starter Components
287
Recoil Starter Assembly Removal and Installation
287
Recoil Starter Disassembly and Assembly
288
Recoil Starter Inspection
290
Specifications
291
Service Data
291
Tightening Torque Specifications
291
Special Tools and Equipment
291
Recommended Service Material
291
Special Tool
292
Diagnostic Information and Procedures
293
Charging System Symptom Diagnosis
293
Battery Runs down Quickly
294
Component Location
293
Charging System Components Location
293
Charging System
293
Schematic and Routing Diagram
293
Charging System Diagram
293
Repair Instructions
295
Battery Current Leakage Inspection
295
Regulated Voltage Inspection
295
Generator Inspection
295
Generator Removal and Installation
296
Regulator / Rectifier Inspection
300
Battery Components
301
Battery Charging
301
Battery Removal and Installation
304
Battery Visual Inspection
304
Specifications
304
Service Data
304
Tightening Torque Specifications
305
Special Tools and Equipment
305
Recommended Service Material
305
Special Tool
305
Exhaust System
306
Precautions
306
Precautions for Exhaust System
306
Repair Instructions
306
Exhaust System Construction
306
Exhaust Pipe / Muffler Removal and Installation
307
Exhaust System Inspection
308
Spark Arrester Inspection
308
Specifications
309
Tightening Torque Specifications
309
Section 2 Suspension
311
Suspension General Diagnosis
311
Wheels and Tires
311
Precautions
312
Precautions for Suspension
312
Suspension General Diagnosis
313
Diagnostic Information and Procedures
313
Suspension and Wheel Symptom Diagnosis
313
Repair Instructions
314
Front Suspension Components
314
Front Suspension Assembly Construction
315
Front Shock Absorber Removal and Installation
316
Front Suspension Inspection
316
Front Shock Absorber Inspection
316
Spring Pre-Load Adjustment
317
Front Wheel Hub / Steering Knuckle Removal and Installation
317
Front Hub Bearing Inspection
320
Front Hub Bearing Removal and Installation
320
Front Suspension Upper / Lower Arm Removal and Installation
322
Steering Knuckle End Inspection
323
Steering Knuckle End Removal and Installation
324
Front Suspension Arm Related Parts Inspection
325
Front Suspension Upper Arm Bushing and Inner Dust Seal Removal and Installation
326
Front Suspension Lower Arm Bushing Removal and Installation
327
Front Suspension
314
Special Tools and Equipment
328
Recommended Service Material
328
Special Tool
329
Specifications
328
Service Data
328
Tightening Torque Specifications
328
Rear Suspension
330
Repair Instructions
330
Rear Suspension Components
330
Rear Suspension Assembly Construction
331
Rear Shock Absorber Removal and Installation
332
Tightening Torque
332
Rear Suspension Inspection
333
Rear Shock Absorber Inspection
333
Spring Pre-Load Adjustment
333
Rear Wheel Hub / Suspension Knuckle Removal and Installation
333
Rear Hub Bearing Inspection
335
Rear Hub Bearing Removal and Installation
335
Rear Suspension Arm Upper / Lower Removal and Installation
337
Rear Suspension Arm Related Parts Inspection
338
Rear Suspension Upper Arm Bushing Removal and Installation
340
Rear Suspension Lower Arm Bushing Removal and Installation
341
Rear Suspension Knuckle Bushing Removal and Installation
342
Rear Stabilizer Removal and Installation
343
Stabilizer Parts Inspection
344
Specifications
345
Service Data
345
Tightening Torque Specifications
345
Special Tools and Equipment
345
Recommended Service Material
345
Special Tool
346
Repair Instructions
347
Front and Rear Wheel Components
347
Front / Rear Wheel Removal and Installation
348
Tire Removal and Installation
348
Wheels and Tires
347
Precautions
347
Precautions for Wheel and Tire
347
Specifications
350
Service Data
350
Tightening Torque Specifications
350
Advertisement
Suzuki LT-A750X 2008 Service Manual (576 pages)
Brand:
Suzuki
| Category:
Offroad Vehicle
| Size: 51.55 MB
Table of Contents
Table of Contents
3
Precautions
5
Exhaust System
6
Differential
13
Maintenance and Lubrication
13
Parking Brake
13
Service Data
13
General Information
14
Vehicle Identification Number
16
Fuel System
22
Transfer
22
Front Suspension
23
Rear Suspension
23
Maintenance and Lubrication
28
Scheduled Maintenance
28
Lubrication Points
29
Cooling System Inspection
42
Automatic Transmission
44
Tire Inspection
48
Rear Brakes
53
Service Data
56
Section 1 Engine
67
Emission Control Devices
67
Engine Electrical Devices
67
Engine General Information and Diagnosis
67
Engine Cooling System
68
Engine Lubrication System
68
Engine Mechanical
68
Ignition System
69
Starting System
69
Charging System
70
Engine General Information and Diagnosis
72
Fi System Parts Location
77
Engine General Information and
83
Show Data When Trouble
84
DTC Table
90
Malfunction Code and Defective Condition
93
Malfunction
93
Malfunction
94
DTC "C14" (P0120-H/L): TP Sensor Circuit Malfunction
105
DTC "C15" (P0115-H/L): ECT Sensor Circuit Malfunction
112
DTC "C20" (P1752): Diff-Lock Relay Circuit Malfunction
118
DTC "C21" (P0110-H/L): IAT Sensor Circuit
120
DTC "C23" (P1651-H/L): to Sensor Circuit
124
DTC "C24" (P0351): Ignition Coil Circuit Malfunction
130
DTC "C32" (P0201): Fuel Injector Circuit Malfunction
130
DTC "C40" (P05057): ISC Valve Circuit Malfunction
133
DTC "C41" (P230-H/L): FP Relay Circuit Malfunction
138
Specifications
140
Service Data
140
Special Tools and Equipment
141
Precautions
142
Precautions for Emission Control Devices
142
Repair Instructions
142
Crankcase Breather (PCV) Hose Inspection
142
Crankcase Breather (PCV) Hose Removal and Installation
142
1B-1 Emission Control Devices
142
Engine Electrical Devices
143
Repair Instructions
143
ECM Removal and Installation
143
CKP Sensor Inspection
143
IAP Sensor Removal and Installation
144
TP Sensor Inspection
144
TP Sensor Removal and Installation
144
TP Sensor Adjustment
145
IAT Sensor Inspection
145
IAT Sensor Removal and Installation
145
ECT Sensor Removal and Installation
146
ECT Sensor Inspection
146
TO Sensor Inspection
147
TO Sensor Removal and Installation
147
ISC Valve Inspection
147
ISC Valve Removal and Installation
147
Recommended Service Material
149
Special Tool
149
Component Location
143
Engine Electrical Components Location
143
Precautions
143
Precautions for Engine Electrical Device
143
Diagnostic Information and Procedures
143
Engine Symptom Diagnosis
143
Schematic and Routing Diagram
150
Throttle Cable Routing Diagram
150
Engine Mechanical
150
Diagnostic Information and Procedures
151
Engine Mechanical Symptom Diagnosis
151
Compression Pressure Check
151
Repair Instructions
152
Engine Components Removable with the Engine in Place
152
GP Switch Inspection
153
GP Switch Removal and Installation
153
Air Cleaner Element Removal and Installation
154
Air Cleaner Element Inspection and Cleaning
154
Air Cleaner Box Removal and Installation
154
Throttle Cable Removal and Installation
155
Throttle Cable Inspection
155
Throttle Cable Play Inspection and Adjustment
155
Throttle Body Components
156
Throttle Body Construction
157
Throttle Body Removal and Installation
157
Throttle Body Disassembly and Assembly
159
Throttle Body Inspection and Cleaning
162
Engine Assembly Removal
162
Engine Assembly Installation
165
Engine Top Side Disassembly
166
Engine Top Side Assembly
170
Valve Clearance Inspection and Adjustment
176
Camshaft Inspection
177
Camshaft Sprocket Inspection
179
Cam Chain Tension Adjuster Inspection
179
Cam Chain Guide Removal and Installation
179
Cam Chain Guide Inspection
179
Cam Chain Tensioner Inspection
180
Cylinder Head Disassembly and Assembly
180
Cylinder Head Related Parts Inspection
184
Valve Guide Replacement
187
Valve Seat Repair
189
Cam Drive Idle Gear / Sprocket Thrust Clearance Inspection and Adjustment
189
Cylinder Disassembly and Assembly
190
Cylinder Inspection
190
Piston Ring Removal and Installation
191
Piston and Piston Ring Inspection
192
Engine Bottom Side Disassembly
194
Engine Bottom Side Assembly
200
Conrod and Crankshaft Inspection
208
Width between Crankshaft Webs
209
Crankshaft Oil Seal Inspection
210
Bearing Inspection
210
Bearing Removal and Installation
210
Specifications
215
Service Data
215
Tightening Torque Specifications
217
Special Tools and Equipment
218
Recommended Service Material
218
Special Tool
218
Precautions
222
Precautions for Engine Oil
222
Schematic and Routing Diagram
222
Engine Lubrication System Chart Diagram
222
Engine Lubrication System
222
Diagnostic Information and Procedures
223
Engine Lubrication Symptom Diagnosis
223
Oil Pressure Check
223
Repair Instructions
224
Engine Oil and Filter Replacement
224
Engine Oil Level Inspection
224
Oil Sump Filter Removal and Installation
224
Oil Sump Filter Inspection and Cleaning
225
Oil Jet Removal and Installation
225
Oil Jet Inspection
226
Oil Pump Removal and Installation
226
Oil Pump Inspection
228
Specifications
228
Service Data
228
Tightening Torque Specifications
228
Special Tools and Equipment
229
Recommended Service Material
229
Special Tool
229
Engine Cooling System
230
Precautions
230
Precautions for Engine Cooling System
230
Precautions for Engine Coolant
230
General Description
230
Engine Coolant Description
231
Schematic and Routing Diagram
231
Cooling Circuit Diagram
231
Water Hose Routing Diagram
232
Diagnostic Information and Procedures
233
Engine Cooling Symptom Diagnosis
233
Repair Instructions
233
Cooling Circuit Inspection
233
Radiator Cap Inspection
234
Radiator Inspection and Cleaning
234
Cooling Fan Assembly / Radiator Removal and Installation
234
Water Hose Removal and Installation
236
Cooling Fan Inspection
236
Radiator Reservoir Tank Removal and Installation
237
Radiator Reservoir Tank Inspection
237
Water Hose Inspection
237
ECT Sensor Removal and Installation
238
ECT Sensor Inspection
238
Cooling Fan Thermo-Switch Removal and Installation
238
Cooling Fan Thermo-Switch Inspection
239
Thermostat Removal and Installation
240
Thermostat Inspection
241
Water Pump Components
242
Water Pump Removal and Installation
242
Water Pump Disassembly and Assembly
243
Water Pump Related Parts Inspection
247
Specifications
248
Service Data
248
Tightening Torque Specifications
248
Special Tools and Equipment
249
Recommended Service Material
249
Special Tool
249
Precautions
250
Precautions for Fuel System
250
Fuel System
250
General Description
251
Fuel System Description
251
Schematic and Routing Diagram
252
Fuel Hose Routing Diagram
252
Fuel Tank Breather Hose Routing Diagram
253
Diagnostic Information and Procedures
254
Fuel System Diagnosis
254
Repair Instructions
255
Fuel Pressure Inspection
255
Fuel Pump Inspection
255
Fuel Discharge Amount Inspection
256
Fuel Pump Relay Inspection
256
Fuel Hose Inspection
257
Fuel Feed Hose Removal and Installation
257
Fuel Level Gauge Inspection
257
Fuel Level Indicator Inspection
257
Fuel Tank Removal and Installation
257
Fuel Pump Components
258
Fuel Pump Assembly Removal and Installation
258
Fuel Pump Disassembly and Assembly
259
Fuel Mesh Filter Inspection and Cleaning
259
Fuel Injector Inspection and Cleaning
259
Fuel Injector / Fuel Delivery Pipe Removal and Installation
259
Fuel Tank Pressure Control (FTPC) Valve Removal and Installation
261
Fuel Tank Pressure Control (FTPC) Valve Inspection
262
Specifications
262
Service Data
262
Tightening Torque Specifications
263
Special Tools and Equipment
263
Special Tool
263
General Description
264
Override Switch Description
264
Ignition System
264
Schematic and Routing Diagram
264
Ignition System Diagram
264
Ignition System Components Location
264
Diagnostic Information and Procedures
265
Ignition System Symptom Diagnosis
265
No Spark or Poor Spark
265
Repair Instructions
266
Spark Plug Cap and Spark Plug Removal and Installation
266
Spark Plug Inspection and Cleaning
266
Ignition Coil and Plug Cap Inspection
266
CKP Sensor Inspection
268
CKP Sensor Removal and Installation
269
Engine Stop Switch Inspection
269
Ignition Switch Inspection
269
Ignition Switch Removal and Installation
270
Override Switch Inspection
270
Specifications
271
Service Data
271
Tightening Torque Specifications
271
Special Tools and Equipment
271
Special Tool
271
Starting System
272
Component Location
272
Starting System Components Location
272
Diagnostic Information and Procedures
272
Starting System Symptom Diagnosis
272
Starter Motor will Not Run
273
Starter Motor Runs but Does Not Crank the Engine
273
Engine Does Not Turn Though the Starter Motor Runs
273
Schematic and Routing Diagram
272
Starting System Diagram
272
Repair Instructions
274
Starter Motor Components
274
Starter Motor Removal and Installation
275
Starter Motor Disassembly and Assembly
275
Starter Motor Inspection
276
Starter Relay Removal and Installation
277
Starter Relay Inspection
278
Neutral Relay Removal and Installation
278
Neutral Relay Inspection
279
Neutral Relay Diode Inspection
279
Parking Brake Relay Removal and Installation
279
Parking Brake Relay Inspection
280
Parking Brake Switch Inspection
280
Gear Position Switch Inspection
280
Starter Torque Limiter / Starter Clutch Removal and Installation
281
Starter Driven Gear Bearing Removal and Installation
283
Starter Related Parts Inspection
283
Starter Button Inspection
284
Recoil Starter Components
285
Recoil Starter Assembly Removal and Installation
285
Recoil Starter Disassembly and Assembly
286
Recoil Starter Inspection
288
Specifications
289
Service Data
289
Tightening Torque Specifications
289
Special Tools and Equipment
289
Recommended Service Material
289
Special Tool
290
Diagnostic Information and Procedures
291
Charging System Symptom Diagnosis
291
Battery Runs down Quickly
292
Component Location
291
Charging System Components Location
291
Schematic and Routing Diagram
291
Charging System Diagram
291
Charging System
291
Repair Instructions
293
Battery Current Leakage Inspection
293
Regulated Voltage Inspection
293
Generator Inspection
293
Generator Removal and Installation
294
Regulator / Rectifier Inspection
298
Battery Components
299
Battery Charging
299
Battery Removal and Installation
302
Battery Visual Inspection
302
Specifications
302
Service Data
302
Tightening Torque Specifications
303
Special Tools and Equipment
303
Recommended Service Material
303
Special Tool
303
Precautions
304
Precautions for Exhaust System
304
Repair Instructions
304
Exhaust System Construction
304
Exhaust Pipe / Muffler Removal and Installation
305
Exhaust System Inspection
306
Spark Arrester Inspection
306
Exhaust System
304
Specifications
307
Tightening Torque Specifications
307
Section 2 Suspension
309
Suspension General Diagnosis
309
Wheels and Tires
309
Precautions
310
Precautions for Suspension
310
Diagnostic Information and Procedures
311
Suspension and Wheel Symptom Diagnosis
311
Suspension General Diagnosis
311
Front Suspension
312
Repair Instructions
312
Front Suspension Components
312
Front Suspension Assembly Construction
313
Front Shock Absorber Removal and Installation
314
Front Suspension Inspection
314
Front Shock Absorber Inspection
314
Spring Pre-Load Adjustment
315
Front Wheel Hub / Steering Knuckle Removal and Installation
315
Front Hub Bearing Inspection
318
Front Hub Bearing Removal and Installation
318
Front Suspension Upper / Lower Arm Removal and Installation
320
Steering Knuckle End Inspection
321
Steering Knuckle End Removal and Installation
322
Front Suspension Arm Related Parts Inspection
323
Front Suspension Upper Arm Bushing and Inner Dust Seal Removal and Installation
324
Front Suspension Lower Arm Bushing Removal and Installation
325
Special Tools and Equipment
326
Recommended Service Material
326
Special Tool
327
Specifications
326
Service Data
326
Tightening Torque Specifications
326
Rear Suspension
328
Repair Instructions
328
Rear Suspension Components
328
Rear Suspension Assembly Construction
329
Rear Shock Absorber Removal and Installation
330
Tightening Torque
330
Rear Suspension Inspection
331
Rear Shock Absorber Inspection
331
Spring Pre-Load Adjustment
331
Rear Wheel Hub / Suspension Knuckle Removal and Installation
331
Rear Hub Bearing Inspection
333
Rear Hub Bearing Removal and Installation
333
Rear Suspension Arm Upper / Lower Removal and Installation
335
Rear Suspension Arm Related Parts Inspection
336
Rear Suspension Upper Arm Bushing Removal and Installation
338
Rear Suspension Lower Arm Bushing Removal and Installation
339
Rear Suspension Knuckle Bushing Removal and Installation
340
Rear Stabilizer Removal and Installation
341
Stabilizer Parts Inspection
342
Specifications
343
Service Data
343
Tightening Torque Specifications
343
Special Tools and Equipment
343
Recommended Service Material
343
Special Tool
344
Wheels and Tires
345
Precautions
345
Precautions for Wheel and Tire
345
Repair Instructions
345
Front and Rear Wheel Components
345
Front / Rear Wheel Removal and Installation
346
Tire Removal and Installation
346
Specifications
348
Service Data
348
Tightening Torque Specifications
348
Advertisement
Related Products
Suzuki LT-A750XP/Z
Suzuki LT-A750X/P
Suzuki LT-A750XP 2008
Suzuki LT-A750X
Suzuki LT-A750P
Suzuki LT-A750XZ
Suzuki LT-A750XK9
Suzuki LT-A700X
Suzuki LT-A700X 2005
Suzuki LT-A700X K5 2004
Suzuki Categories
Motorcycle
Automobile
Motorcycle Accessories
Offroad Vehicle
Musical Instrument
More Suzuki Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL