Transfer Gear Bearing Removal And Installation; Transfer Gear Bearing Inspection; Transfer Related Parts Inspection - Suzuki kq750 Service Manual

3C-12 Transfer:
• Install the snap ring (1) and gearshift cam (2).
CAUTION
!
• Align the punch mark "A" of the gearshift
cam with the punch mark "B" of the shaft.
• Install the washer (3), spring (4) and reverse shift cam
(5).
CAUTION
!
• Align the punch mark "C" of the reverse
shift cam with the punch mark "D" of the
shaft.
"C"
"D"
• Install the snap ring.

Transfer Gear Bearing Removal and Installation

Refer to "Bearing Removal and Installation in Section 1D
(Page 1D-61)".
1
"A"
"B"
I831G1330038-03
3
4
5
I831G1330040-01
B831G23306008

Transfer Gear Bearing Inspection

• Inspect the reverse idle gear shaft bearing for
abnormal noise and smooth rotation. Replace the
bearing if there is anything unusual.
• Inspect the other bearings as shown in the bearing
inspection. Refer to "Bearing Inspection in Section 1D
(Page 1D-61)".

Transfer Related Parts Inspection

Refer to "Transfer Removal and Installation (Page 3C-3)"
and "Counter Shaft / Reverse Idle Gear Disassembly
and Assembly (Page 3C-6)".
Gearshift Fork to Groove Clearance
NOTE
The clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the shifting action.
Using a thickness gauge, check the gearshift fork
clearance in the groove of its gear.
If the clearance checked is noted to exceed the limit,
replace the fork or its dog, or both.
Special tool
(A): 09900–20803 (Thickness gauge)
Gearshift fork to gearshift fork groove clearance
Standard: 0.10 – 0.30 mm (0.0040 – 0.0120 in)
Service limit: 0.50 mm (0.020 in)
(A)
B831G23306009
I831G1330067-01
B831G23306010
I831G1330066-01