Starter Relay Removal And Installation - Suzuki kq750 Service Manual

Commutator
Inspect the commutator for discoloration, abnormal wear
or undercut "A".
If the commutator is abnormally worn, replace the
armature.
If the commutator surface is discolored, polish it with
#400 sandpaper and wipe it using a clean, dry cloth.
If there is no undercut, scrape out the insulator (1) with a
saw blade.
Armature Coil
Measure for continuity between each segment. Measure
for continuity between each segment and the armature
shaft.
If there is no continuity between the segments or there is
continuity between the segments and shaft, replace the
armature with a new one.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity set ( )
Oil Seal
Check the seal lip for damage. If any damage is found,
replace the housing end (Inside).
"A"
1
I649G1190016-02
(A)
I649G1190017-03
I831G1190010-01
Bearing
Check the bearing of housing end for damage.
If any damage is found, replace the housing end.

Starter Relay Removal and Installation

Refer to "Electrical Components Location in Section 0A
(Page 0A-7)".
Removal
1) Turn the ignition switch OFF position.
2) Remove the seat. Refer to "Seat Removal and
Installation in Section 9D (Page 9D-11)".
3) Disconnect the battery (–) lead wire from the battery.
4) Pull the starter relay (1).
5) Disconnect the starter relay coupler (2) and remove
the starter relay cover (3).
3
2
6) Disconnect the starter motor lead wire (4) and
battery (+) lead wire (5).
7) Remove the starter relay (1).
4
Starting System: 1I-6
I831G1190011-01
B831G21906005
1
I831G1190013-01
5
1
I831G1190012-01