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Norwood The Grain Handler 8 Operator's Manual

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(The Grain Handler
U-Trough 10" X 48'
Power Sweep Shown)
The Grain Handler
U-Trough Power Sweep
Operator's Manual
Models: 8" & 10" U-Trough Power Sweeps
Sizes 18' 19' 21' 24' 27' 30' 33' 36' 42' 48' 54' 60'
Optional Equipment
(Kwik-Belt Top Drive
Field Loader
Model 1843)
P/N 10-5-00007

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Summary of Contents for Norwood The Grain Handler 8

  • Page 1 (The Grain Handler U-Trough 10” X 48’ Power Sweep Shown) Optional Equipment (Kwik-Belt Top Drive Field Loader Model 1843) The Grain Handler U-Trough Power Sweep Operator’s Manual Models: 8” & 10” U-Trough Power Sweeps Sizes 18’ 19’ 21’ 24’ 27’ 30’ 33’ 36’ 42’ 48’ 54’ 60’ P/N 10-5-00007...
  • Page 2 • • Larger Capacity, Non-Leaking Transition Larger Capacity, Non-Leaking Transition • • Controlled Vertical Discharge Flow Controlled Vertical Discharge Flow • • Larger Heavy Duty PEER Bearings Larger Heavy Duty PEER Bearings • • Heavier Duty Undercarriage Heavier Duty Undercarriage •...
  • Page 3 Features may be described herein which are not present in all systems. Norwood Sales Inc. assumes no obligation of notice to holders of this document with respect to changes subsequently made.

  • Page 4: Table Of Contents

    Contents 1.0 - GENERAL INFORMATION ....................Note to the Owner ..............................1-1 Intended Use ................................. 1-1 Power Sweep Operator’s Manual Location ......................1-2 Determining Left and Right Side of the Machine ....................1-5 Determining Orientation Using Directional Arrows ....................1-5 2.0 - SAFETY INFORMATION .......................
  • Page 5 Power Sweep Stop Installation ..........................3-11 Power Sweep Backboard Extension Installation ....................3-13 Clump Buster Installation ............................. 3-15 Horizontal Powerhead Installation ........................3-17 Inclined Powerhead Installation ........................... 3-24 Standard Or Buzz Drive Wheel Installation ......................3-26 Power Sweep Carrier Wheel Installation ......................3-33 Carrier Wheel Parts: ............................
  • Page 6 Check Clearances Between Power Sweep And Bin Wall/Floor ................5-9 100 Hours Or Monthly ............................5-10 Check The Gearbox Oil Levels ..........................5-10 100 Hours Or Monthly ............................5-11 Check The Gearbox Oil Levels ..........................5-11 As Required ................................. 5-13 Clean and Wash the Equipment ..........................

  • Page 7: 1.0 - General Information

    1 - GENERAL INFORMATION 1.0 - GENERAL INFORMATION resulting from this misuse, and these risks must be borne solely by the user. Compliance with and strict adherence to Note to the Owner the conditions of operation, service and repair as specified by the manufacturer also constitute essential elements for This manual contains important information about the safe the intended use.

  • Page 8: Power Sweep Operator's Manual Location

    1 - GENERAL INFORMATION Power Sweep Operator’s Manual Location Make sure this manual is complete and in good condition. Contact your dealer to obtain additional manuals and This Operator’s manual is supplied with the “Accessory Kit” approved service parts. Your dealer has technicians with Use it as a reference during operation.
  • Page 9 1 - GENERAL INFORMATION The "Model Number" for the "Horizontal Powerhead" is The "Model Number" for the "Inclined Powerhead" is iden- identified in the following figure. tified in the following figure. (See Fig. # 1-6) (See Fig. # 1-7) Model Number Decal Location...
  • Page 10 1 - GENERAL INFORMATION The "Serial Number" for the "Buzzwheel" is identified in the following figure. (See Fig. # 1-8) Serial Number Decal Location Fig. # 1-8 Locating Serial Number Decal (Buzzwheel) Make a copy of the serial number below and keep it in a safe place.

  • Page 11: Determining Left And Right Side Of The Machine

    1 - GENERAL INFORMATION Determining Left and Right Side of the Machine Operator Orientation - The directions Front 1 , Back 2 , Left 3 , and Right 4 as mentioned throughout the manual, are determined when standing at the discharge end and looking at the intake end toward the center of the grain bin. Fig.
  • Page 12 1 - GENERAL INFORMATION This Page Is Intentionally Left Blank...

  • Page 13: 2.0 - Safety Information

    2 - SAFETY INFORMATION 2.0 - SAFETY INFORMATION Safety Rules And Signal Word Definitions Personal Safety: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Read and understand all the safety messages in this manual and associated equipment manuals before you operate or service the machine. Obey all safety messages that follow this symbol to avoid possible death or serious injury.

  • Page 14: Safety Rules

    2 - SAFETY INFORMATION Safety Rules General Safety Read Entire Section Before Use. Read and understand the Operator’s Man- Understand that your safety and the safety of other persons ual and all safety decals before operating, is measured by how you service and operate this machine. maintaining, adjusting or unplugging.

  • Page 15: Operating Safety

    2 - SAFETY INFORMATION Operating Safety Personal Protective Equipment (PPE) Wear personal protective equipment. This list Includes but Read and understand the Operator’s Manual and all safety is not limited to: decals before using. 2. Electric motor drives: Disconnect and disable electrical supply completely and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging any area of the machine.

  • Page 16: Grain Bin Safety

    2 - SAFETY INFORMATION 2. Even with the power off and locked out, the of flowing Grain Bin Safety grain may still exist if moldy or unconditioned grain at the top of the bin has bridged or crusted. If the grain has been SUFFOCATION FROM FLOWING GRAIN partially unloaded, a void or airspace below bridged or crusted grain may have been created.

  • Page 17: Grain Bin Safety Contd

    Clean up dust deposits after equipment operation. authorized dealer/distributor. Original manufacturers parts are designed with explosion proof features where • Enclose all equipment to keep dust from escaping. applicable. Optional Equipment (Kwik-Kleen Model 772 Grain Cleaner) Fig. # 2-1 Removing Grain Dust With The Norwood Kwik-Kleen...

  • Page 18: Grain Bin Safety Contd

    2 - SAFETY INFORMATION securing it with a rope in case it is dropped. Be aware Grain Bin Safety Contd. that chunks of crusted grain can move down to the auger and limit flow. Collapse of Bridged Grain Collapse of a Vertical Wall of Grain •...

  • Page 19: Grain Bin Safety Contd

    2 - SAFETY INFORMATION Roof Entry Grain Bin Safety Contd. The information in this section applies to entry through the Grain Bin Entry Safety bin roof only. The information in this section applies to entry through any • Never enter a bin from the roof if you don’t know its access point.

  • Page 20: General Maintenance Safety

    2 - SAFETY INFORMATION General Maintenance Safety Remove Paint Before Welding or Heating 1. Review the Operator’s Manual and all safety items before working with, maintaining or operating the Power Sweep. 2. Disconnect and lockout power supply, and wait for all mov- ing parts to stop before servicing, repairing or unplugging any area of the machine 3.

  • Page 21: Avoid Overhead Power Lines

    2 - SAFETY INFORMATION Avoid Overhead Power Lines Electrical Storm Safety Do not operate machine during an electrical storm. The machine is not insulated, stay away from overhead obstructions and power lines when staging implements. If you are on the ground during an electrical storm, stay away Electrocution can occur without direct contact.

  • Page 22: Chemical Safety And The Environment

    2 - SAFETY INFORMATION Chemical Safety and the Environment Handle Chemical Products Safely Direct exposure to hazardous chemicals can cause serious Soil, air, and water are vital factors of agriculture and life in injury. Potentially hazardous chemicals used with Power general.

  • Page 23: Decommissioning: Proper Recycling And Disposal Of Fluids And Components

    2 - SAFETY INFORMATION Decommissioning: Proper Recycling and Disposal of Fluids and Components Safety and environmental stewardship measures must be taken into account when decommissioning a machine and/or component. These measures include the following: • Use appropriate tools and personal protective equipment such as clothing, gloves, face shields or glasses, during the removal or handling of objects and materials.
  • Page 24 2 - SAFETY INFORMATION CONVEYOR INTAKE AREA KEEP OUT WHEEL CHOCKS WHEEL WALKING SURFACE, IS IT CHOCKS SLIPPERY? ARE THERE THINGS TO TRIP YOU? UNDER CONVEYOR AND UNDERCARRIAGE AREA - KEEP AWAY OVERHEAD WIRES KEEP AWAY WORK AREA AUTHORIZED KEEP OUT OF SHADED PERSONNEL ONLY HAZARD AREA Fig.

  • Page 25: Safety Decals

    2 - SAFETY INFORMATION Safety Decals The following safety decals are placed on your machine as a guide for your safety and for those working with you. Walk around the machine and note the content and location of these safety decals before operating your machine. Keep safety decals clean and legible.

  • Page 26: Safety Decal Locations Cont'd

    2 - SAFETY INFORMATION Safety Decal Locations Cont’d. Fig. # 2-8 Safety Decal Locations (Inclined Powerhead & Buzzwheel Drive Wheel Option) DANGER MISSING GUARD HAZARD Machine is shown with guard removed for illustrative purposes. • Turn machine OFF, shut down and lock out power source, unplug power cord and wait for all moving parts to stop before inspecting, servicing or repairing machine.
  • Page 27 2 - SAFETY INFORMATION • Read and understand the manual before assembling, operating, or main- taining the equipment. • Disconnect and lockout power supply and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging any area of the machine. •...
  • Page 28 2 - SAFETY INFORMATION NEVER ENTER BIN UNLESS ALL POWER IS LOCKED OUT AND ANOTHER PERSON IS PRESENT. Rotating augers are dangerous! Flowing grain may trap and suffocate. FAILURE TO HEED THIS WARNING MAY CAUSE SERIOUS INJURY OR DEATH 90-44-0011 Fig.
  • Page 29 2 - SAFETY INFORMATION NEVER ENTER BIN UNLESS ALL POWER IS LOCKED OUT AND ANOTHER PERSON IS PRESENT Exposed screw and moving parts can cause severe injury or death. Rotating augers are dangerous! Flowing grain may trap and suffocate. FAILURE TO HEED THIS WARNING MAY CAUSE SERIOUS INJURY OR DEATH.
  • Page 30 2 - SAFETY INFORMATION DANGER MISSING GUARD HAZARD To Prevent Injury or Death: 1. Shut off and lockout power source. 2. Reattach guard before operating. 90-44-0021 Fig. # 2-17 Safety Decal P/N 90-44-0021 (Qty. 1 For Horizontal Powerhead & Qty. 2 For Inclined) DANGER MISSING GUARD HAZARD Machine is shown with guard removed for illustrative purposes.
  • Page 31 2 - SAFETY INFORMATION Fig. # 2-21 Safety Decal P/N 90-44-0167 (Qty. 1 For Horizontal Powerheads, Qty. 2 For Inclined) (See Fig. # 2-21) (See Fig. # 2-21) (See Fig. # 2-21) Fig. # 2-23 Safety Decal Locations (Inclined Powerhead) Fig.
  • Page 32 2 - SAFETY INFORMATION DANGER ROTATING AUGER HAZARD KEEP AWAY To prevent serious injury or death from rotating augers: 1. Do not enter bin unless power is locked out. 2. Turn machine OFF, shut down and lock out power source, unplug power cord and wait for all moving parts to stop before inspecting, servicing or repairing machine.
  • Page 33 2 - SAFETY INFORMATION 90-44-0578 Fig. # 2-26 Safety Decal P/N 90-44-0578 (Qty. 2 For Each For Inclined & Straight Powerheads) (See Fig. (See Fig. # 2-26) # 2-26) Fig. # 2-27 Safety Decal Location Decal must be installed on each side of discharge spout.
  • Page 34 2 - SAFETY INFORMATION ALWAYS LOAD AND UNLOAD FROM THE CENTER OF THE GRAIN BIN • The center hopper gate must be opened first to empty the grain bin. • Only when grain stops flowing from the center hopper can the intermediate hopper gates can be opened.

  • Page 35: Important, Notice, & Informational Decal Locations

    2 - SAFETY INFORMATION Important, Notice, & Informational Decal Locations Fig. # 2-31 Safety Decal P/N 90-44-0588 (Qty. 1 Buzz Wheel Option Only) (See Fig. # 2-31) Fig. # 2-32 Important Decal Location 2-23...
  • Page 36 2 - SAFETY INFORMATION OPERATING INSTRUCTIONS STEP 1 - Open center hopper gate first, unload until grain flow stops. Only when NO grain remains above the center hopper can the intermediate hopper gate(s) be opened. STEP 2 - Open the intermediate hopper gate(s) until grain flow stops. STEP 3 - Stop the motor, engage the bin sweep gearbox lever to remove the remaining grain.
  • Page 37 2 - SAFETY INFORMATION POWER ENGAGE 1. STOP the motor. DISENGAGE 2. Lift up the "Power Sweep Locking Lever". 3. To engage the "Power Sweep" push the POWER SWEEP LOCKING "Power Sweep Engagement Lever" in LEVER towards the bin. POWER SWEEP 4.
  • Page 38 2 - SAFETY INFORMATION Fig. # 2-37 Informational Decal P/N 90-44-0583 (Qty. 1) (See Fig. # 2-37) Fig. # 2-38 Informational Decal Location 2-26...

  • Page 39: Safety Features

    2 - SAFETY INFORMATION Only when grain stops flowing from the center hopper can Safety Features the intermediate hopper gates be opened. Always load and unload grain from the center of the grain bin. In addition to safety features shown here, other components, systems, safety decals on the machine, safety messages, and Failure to maintain even grain height around walls can instructions in the Operator’s manual contribute to the safe...
  • Page 40 2 - SAFETY INFORMATION This Page Is Intentionally Left Blank 2-28...

  • Page 41: 3.0 Installation

    3 - INSTALLATION 3.0 INSTALLATION DANGER Installation Safety ROTATING AUGER HAZARD KEEP AWAY To prevent serious injury or death from rotating augers: 1. Read and understand ALL the information in the Opera- 1. Do not enter bin unless power is locked out. tor’s Manual.

  • Page 42: To Install Power Sweep System In A Concrete Foundation

    To Install Power Sweep System In A Concrete DANGER Foundation: ROTATING AUGER HAZARD KEEP AWAY Norwood Sales Inc. does not support the assembly of the To prevent serious injury or death from rotating Grain Handler Power Sweep in a concrete foundation. If augers: you wish to install in a concrete foundation, you will need to 1.
  • Page 43 3 - INSTALLATION 2. Remove the "U-Trough Tube Rodent Cover" 1 from 4. Using the "U-Trough Tube Rodent Cover" 1 as a template, trace a pattern onto the outside of the "Grain the "U-Trough" 2 save the (Qty. 4) "1/2-13 X 1 Bolts" Bin Wall"...
  • Page 44 3 - INSTALLATION 5. First pattern is traced onto the grain bin wall. (See Fig. # 8. Second pattern is traced onto the grain bin wall. (See Fig. 3-5) # 3-7) Fig. # 3-5 First Pattern Traced Onto Grain Bin Wall 6.
  • Page 45 3 - INSTALLATION 10. If already installed, remove the "Power Sweep Engage- 11. Move the "U-Trough Tube" 7 inside the grain bin ment Lever" 11 , and all of the "Lever Hardware" 12 "Center Hopper Sump" end first. securing it. (See Fig.
  • Page 46 3 - INSTALLATION To Find Center Of Grain Bin: ! IMPORTANT ! Inside Diameter Divided By 2 Verify The Concentricity Of The Example: Center Mark By Measuring At The Inside of a 36’ Grain Bin Multiple Locations Around The Measures 432” Perimiter Of The Grain Bin.
  • Page 47 3 - INSTALLATION 14. Norwood Sales Inc. recommends raising the "Center 16. Shim the "Support Mounting Brackets" 12 as neces- Hopper Sump" 16 1.0" higher than the disharge end by sary to achieve firm mounting to the "Concrete Founda- shimming the "Support Mounting Brackets" 12 . Make tion"...
  • Page 48 3 - INSTALLATION 18. Install the Drying / Aeration floor to the manufacturer's 21. Install the "Lower Bin Wall Plate" 25 to seal the specifications. "U-Trough Tube" 7 and opening that was cut in the 19. Seal the areas in the "Grain Bin Floor" 24 that was cut grain bin wall.
  • Page 49 3 - INSTALLATION 23. Install, the "Power Sweep Engagement Lever" 11 , and 25. Remove the "Keeper Bolt & Nut" 30 from the "Power all of the "Lever Hardware" 12 securing it. Sweep Gearbox" 28 . (See Fig. # (See Fig. # 3-24) 3-22) Fig.
  • Page 50 3 - INSTALLATION 27. Install "Keeper Bolt & Nut" 30 to secure. Do Not over- tighten. (See Fig. # 3-26) NOTE You may need to rotate the Power Sweep Assembly ap- proximately 45° to make sufficient clearance to install the Keeper Bolt.

  • Page 51: Power Sweep Stop Installation

    3 - INSTALLATION Power Sweep Stop Installation 1. Rotate the "Power Sweep Assembly" 27 and locate it The Power Sweep Stop is intended to stop the Power Sweep in front of the "Hoppers" 33 in the grain bin floor. (See near the door so that it is conveniently located for the next use.
  • Page 52 3 - INSTALLATION 2. The "Power Sweep Stop" should be mounted just to the 5. The "Power Sweep Stop" should be installed 5-1/2” from left (Counterclockwise) of the door. the bottom of the mounting plate to the grain bin floor for the BuzzWheel option.

  • Page 53: Power Sweep Backboard Extension Installation

    3 - INSTALLATION Power Sweep Backboard Extension Installa- DANGER tion NEVER ENTER BIN UNLESS ALL POWER IS LOCKED The Power Sweep Backboard Extension is intended to keep OUT AND ANOTHER PERSON IS PRESENT. the grain from moving over the backboard. Exposed auger and moving parts can cause severe in- jury or death.
  • Page 54 3 - INSTALLATION 3. Adjust the "Backboard Extension" 34 vertically so that it just touches the backboard at the "Clearance Point" 37 . (See Fig. # 3-32) Fig. # 3-32 Backboard Extension Installation 4. Use a Powered Drill to install a "Tek Screw" 38 in each of the eight holes, being careful not to over tighten the screws.

  • Page 55: Clump Buster Installation

    3 - INSTALLATION Clump Buster Installation DANGER The Clump Buster breaks up and keeps large clumps of grain out of auger system. NEVER ENTER BIN UNLESS ALL POWER IS LOCKED Use the following instructions to install the Clump Buster. OUT AND ANOTHER PERSON IS PRESENT. Exposed auger and moving parts can cause severe in- MODELS: jury or death.
  • Page 56 3 - INSTALLATION 2. Orientate the "Clump Buster" 41 as shown below. (See Fig. # 3-35) Fig. # 3-35 Clump Buster Installation 3. Assemble the "Clump Buster" 41 to the Power Sweep gearbox using the (Qty. 4) "3/8-16X1 Bolts" 39 , and "3/8"...

  • Page 57: Horizontal Powerhead Installation

    3 - INSTALLATION Horizontal Powerhead Installation DANGER The Horizontal Powerhead provides power to the U-Trough and Power Sweep. NEVER ENTER BIN UNLESS ALL POWER IS LOCKED OUT AND ANOTHER PERSON IS PRESENT. Use the following instructions to install the Horizontal Pow- Exposed auger and moving parts can cause severe in- erhead.
  • Page 58 3 - INSTALLATION 2. Pull the "U-Trough Unloading Auger Flighting" 42 out 4. Temporarily remove the (Qty. 2) "1/2-13 X 3 Bolts" 45 from the "U-Trough" 2 approximately 6"-8". , & "1/2-13 Nuts" 46 . Align the holes of the "Horizon- (See Fig.
  • Page 59 3 - INSTALLATION 8. When properly set, the end of the "U-Trough Unloading 6. Connect the "Horizontal Powerhead Output Shaft" 44 Auger Flighting" 42 should be approximately 1.00" from to the input shaft of the "U-Trough Unloading Auger the "Splined Gearbox Input Shaft" 55 . (See Fig.
  • Page 60 3 - INSTALLATION scription you wish to install. (Example: Motor, 12.5HP (Qty. 4) "3/8-16 Flange Nuts" 48 , & "3/8 Flat Washers" 1-Phase, 215T TEFC Ø1-3/8” Shaft). The "215T" is the 49 . (See Fig. # 3-46) part of the description we will focus on. (See Fig.
  • Page 61 3 - INSTALLATION 14. Start with the "Motor Mount Pivot Pin" 53 in Position # 2. (See Fig. # 3-53) 15. To change to a different position, rotate the "Motor Mount Lock" 54 and lift up the "Motor Mount Base" 55 . (See Fig.
  • Page 62 3 - INSTALLATION 19. Install the "Upper Sheave" 62 , & "Keystock" 63 onto 17. Adjust the "Motor Mount Belt Tension Lever" 57 so the "Electric Motor" 58 shaft. Do not tighten the set- the "Motor Mount Base" 55 is level or parallel with the screws at this time.
  • Page 63 3 - INSTALLATION 21. Lay a straight edge across the pulley faces to check the 23. Push on the center of the belt span with a force of ap- alignment. Tighten the hub bolts to secure pulley on the proximately 5 lb. (See Fig.

  • Page 64: Inclined Powerhead Installation

    3 - INSTALLATION Inclined Powerhead Installation DANGER The Inclined Powerhead provides power to the U-Trough and Power Sweep. NEVER ENTER BIN UNLESS ALL POWER IS LOCKED OUT AND ANOTHER PERSON IS PRESENT. Use the following instructions to install the Inclined Power- Exposed auger and moving parts can cause severe in- head.
  • Page 65 3 - INSTALLATION 3. Install the "Upper Inclined Powerhead Stand" 66 with 5. Install the "Lower Inclined Powerhead Stand" 69 onto the (Qty. 4) "3/8-16"X 2 Carriage Bolts 67 , & 3/8-16 the "Upper Inclined Powerhead Stand" 66 . When the desired support height is achieved, secure with the Flange Nuts"...

  • Page 66: Standard Or Buzz Drive Wheel Installation

    3 - INSTALLATION DANGER Standard Or Buzz Drive Wheel Installation The following instructions are for installing the “Standard ROTATING AUGER HAZARD KEEP AWAY Drive Wheel” accessory for all models of the Power Sweep To prevent serious injury or death from rotating To install the “Standard Drive Wheel”, proceed as follows: augers: 1.
  • Page 67 3 - INSTALLATION NOTE If your Power Sweep has no "Drive Wheel Flighting Ex- Move To tension" installed, then proceed to Step # 9 (See Page “Operating Position” # 3-30) Move Power Sweep To 3. Rotate the "Power Sweep" 1 so it is centered on the Doorway "Doorway"...
  • Page 68 3 - INSTALLATION 6. Loosen (Qty. 4) "3/8"-16 Jam Nuts" 5 and "3/8"-16 x 7. Loosen the (Qty. 2) "3/8"-16 Jam Nuts" 8 and "3/8"-16 1-3/4 Bolts" 6 from the "Backboard Extension" 7 x 1-3/4 Bolts" 9 securing the "Drive Wheel Flighting (See Fig.
  • Page 69 3 - INSTALLATION 8. The Buzz Wheel is 85 lbs (38.5 kg). Support the "Buzz 9. While unscrewing the "Drive Wheel Flighting Auger Drive Wheel & Flight Extension" 12 with a "Lifting Shaft" 10 slide the "Buzz Drive Wheel & Flight Ex- Strap"...
  • Page 70 3 - INSTALLATION 12. While screwing the "Drive Wheel Flighting Auger Shaft" 10. Install new drive wheel flighting extension option in the following procedure. 10 CCW (Counter-ClockWise) slide the "Standard Drive 11. Support the new drive wheel flighting extension option Wheel &...
  • Page 71 3 - INSTALLATION 14. Loosen the (Qty. 4) "3/8"-16 x 1-3/4 Bolts" 6 and adjust 13. Mesh the "Auger Flighting" 15 together and make sure you have at least 1/2" of engagement on the mounting the "Standard Drive Wheel & Flight Extension" 14 bracket.
  • Page 72 3 - INSTALLATION 16. Using a "Hand Truck" 3 , lift the Power Sweep slightly 18. If "Drive Wheel" 17 interferes with the "Grain Bin and make a complete 360° rotation around the Grain Bin Hardware" 18 , then cut or grind the grain bin hardware making sure the "Drive Wheel"...

  • Page 73: Power Sweep Carrier Wheel Installation

    3 - INSTALLATION 19. When the drive wheel flighting extension is in the correct centered location, then tighten the (Qty. 4) "3/8"-16 x 1-3/4 Bolts" 6 & "3/8"-16 Jam Nuts" 5 to 31 ft-lbs. Then tighten the (Qty. 2) "3/8"-16 x 1-3/4 Bolts" 9 & "3/8"-16 Jam Nuts"...
  • Page 74 3 - INSTALLATION DANGER MODELS: 8” U Trough Powersweeps 802-42-1104U, 802-48-1104U, 802-54-1104U, ROTATING AUGER HAZARD KEEP AWAY 802-60-1105U To prevent serious injury or death from rotating au- 10” U Trough Powersweeps gers: 102-42-1104U, 102-48-1104U, 102-54-1104U, 1. Do not enter bin unless power is locked out. 102-60-1105U 2.
  • Page 75 3 - INSTALLATION SERVICE PROCEDURE: Support Installation: Bracket 4. After measuring and finding the center, place a mark on Without the sweep auger back board plate. Holes 5. Locate the closest support bracket to the mark. IMPORTANT If the support bracket at the center of the sweep auger is over a hopper, then use the next support bracket further away from the center of the bin.
  • Page 76 3 - INSTALLATION 7. Remove P/N 10-4-01136, which is the Carrier Wheel 10. Assemble the Carrier Wheel Mount Plate 1 to the sup- Mount Plate, from the Carrier Wheel package and locate port bracket using the 3/8”-16 X 1” bolts 2 , 3/8”-16 X on the sweep auger backboard plate and truss as shown 1-1/4”...
  • Page 77 3 - INSTALLATION 12. Assemble the Front Wheel Carrier Arm’s 2 to the Front 14. Now, lower the Front Wheel Carrier Arm’s 1 to the floor Carrier Wheel Arm 1 , and secure using the 3/8-16 Hex and tighten the 3/8”-16 Nylock Nuts 2 . (See Fig.

  • Page 78: Carrier Wheel Parts

    3 - INSTALLATION Carrier Wheel Parts: 10-2-00150 Assembly, Carrier Wheels ITEM PART NUMBER DESCRIPTION QTY. 10-4-01136 PLATE, CARRIER WHEEL MOUNT PLATE 10-4-01137 PLATE, FRONT CARRIER WHEEL ARM 10-4-01138 SHEET, PARKING LOAD PLATE 10-4-01139 PLATE, CARRIER WHEEL 90-10-0769 Bolt, Hex 3/8-16 x 1 Gr5 ZP 90-10-0781 HEX BOLT, 3/8 X 1 1/4 GR5-CT-ZP 90-10-9541...

  • Page 79: 4.0 - Working Operations

    Machine Components The Power Sweep system is designed to remove all the grain The Norwood Power Sweep consists of a length of flighting from a round storage facility. 70% to 80% is removed by the (Unloading Tube & Auger) set into the base or under an...

  • Page 80: Machine Components

    1 - GENERAL INFORMATION Machine Components (Page 1 of 2) Fig. # 4-1 Machine Components Power Sweep Clump Buster Under Floor Unloading Tube & Auger Power Sweep Gearbox Center Hopper Sump Power Sweep Engagement Lever Intermediate Hopper Sump Gate Control Handle Center Hopper Gate Horizontal Powerhead Intermediate Hopper Gate...
  • Page 81 1 - GENERAL INFORMATION Machine Components (Page 2 of 2) Fig. # 4-2 Machine Components Inclined Powerhead Discharge Chute Motor Mount Belt Tension Lever Inclined Powerhead Stand Motor Inclined Powerhead Stand Wheels Powerhead Drive Belt Shield Adjustment Handle Inspection Cover Power Sweep Stop Discharge Cover &...

  • Page 82: Sizing Specifications

    C. After operating for 5 hours and 10 hours: SIZING SPECIFICATIONS Re-torque all fasteners and hardware. The Norwood Power Sweep systems are driven by electric motors. Refer to the following tables for motor size, pulley Check that all guards are installed and are working size and belt.

  • Page 83: Controls

    4 - WORKING OPERATIONS CONTROLS OPERATING INSTRUCTIONS Before starting to work, all operators should familiarize them- STEP 1 - Open center hopper gate first, unload until grain flow stops. Only when NO grain remains above the center hopper can the intermediate hopper gate(s) be opened. selves with the location and function of the controls.

  • Page 84: Power Sweep Engagement Lever

    4 - WORKING OPERATIONS Power Sweep Engagement Lever Motor Mount Belt Tension Lever The "Motor Mount Belt Tension Lever" raises or lowers The lever to engage or disengage the gearbox that drives the Power Sweep is located on the u-trough tube outside the the "Motor Mount Base"...

  • Page 85: Field Operation

    4 - WORKING OPERATIONS 5. Park the Power Sweep in the “Start/Park Position” Field Operation slightly behind intermediate sumps prior to filling the bin each time. (See Fig. # 4-11) When using the Power Sweep, follow this procedure: 1. Clear the area of bystanders, especially small children, before starting.

  • Page 86: Machine Placement

    4 - WORKING OPERATIONS Machine Placement Emptying the Grain Bin Follow this procedure when placing the Power Sweep into its working position: Perform the following sections, in order, to fully unload the grain bin. 1. Clear the area of bystanders, especially small children, before starting.

  • Page 87: Unload Grain From The Center Sump

    4 - WORKING OPERATIONS Unload Grain From the Center Sump 3. Start the electric motor. 4. The Rack & Pinion gate controls are set so the Center 1. Disengage the Power Sweep gearbox (Push Power Hopper Sump gate must be opened first. Read the in- Sweep Engagement Lever towards discharge outlet to struction decal under the controls and open the gates in disengage Power Sweep).

  • Page 88: Unload Grain From The Intermediate Sumps

    4 - WORKING OPERATIONS Unload Grain From the Intermediate Sumps POWER SWEEP ENGAGEMENT 1. When grain flow from the "Center Hopper Sump" stops LEVER flowing from the discharge outlet, open the "Intermediate Hopper Gates(s)" halfway. 2. Monitor grain flow for consistency before opening inter- mediate sump(s) any further.

  • Page 89: Emergency Shutdown

    4 - WORKING OPERATIONS Emergency Shutdown In an emergency situation: 1. Stop or shut down the power source immediately and lockout power. 2. Ensure the bin unload components come to a stop before inspecting. 3. Correct the emergency situation before resuming work. Unplugging A.
  • Page 90 4 - WORKING OPERATIONS This Page Is Intentionally Left Blank 4-12...

  • Page 91: 5.0 Maintenance

    5 - MAINTENANCE 5.0 MAINTENANCE Practice Safe Maintenance General Maintenance Safety 1. Review the Operator’s Manual and all safety items before working with, maintaining or operating the Power Sweep. 2. Disconnect and lockout power supply, and wait for all mov- ing parts to stop before servicing, repairing or unplugging any area of the machine 3.

  • Page 92: Fluids And Lubricants

    5 - MAINTENANCE SERVICING INTERVALS FLUIDS AND LUBRICANTS Make sure your Power Sweep is ready to go to the field when Hydraulic Oil: you are. Perform the service and maintenance procedures that are recommended in this section to prepare for the next Use an ISO grade SAE food grade gear oil (FMO-90-AW) for season.

  • Page 93: Maintenance Chart

    5 - MAINTENANCE MAINTENANCE CHART Replace Cleaning Change Fluid / Repack Repair / Adjust Drain Fluid Check Grease/Oil # of Interval Page # Maintenance Action Pts. Tension And Alignment of the Drive Belts First 1 Hour Of Operation Visually Inspect The Equipment Check Tightness Of All Bolts, &...

  • Page 94: First 1 Hour Of Operation

    5 - MAINTENANCE 2. After alignment is established, tighten the sheave bolts First 1 Hour Of Operation to secure to the shafts. Tension And Alignment of the Drive Belts 3. Push on the center of the belt span with a force of ap- proximately 5 lb.

  • Page 95: First 1 Hour Of Operation

    5 - MAINTENANCE Check the following during a visual inspection: First 1 Hour Of Operation Visually Inspect The Equipment DANGER 1. Ensure all guards are in place and in good working order. NEVER ENTER BIN UNLESS ALL POWER IS LOCKED OUT AND ANOTHER PERSON IS PRESENT.

  • Page 96: First 10 Hours Of Operation

    5 - MAINTENANCE Your equipment can operate at top efficiency, but only if the First 10 Hours Of Operation fasteners are checked at a regular interval. Check Tightness Of All Bolts, & Cap Screws Each bolt has a torque specification or value that ensures failures are eliminated and that the safety, reliability, and DANGER quality of your machine aren’t compromised.

  • Page 97: First 10 Hours Of Operation

    5 - MAINTENANCE Pump until the grease becomes visible. First 10 Hours Of Operation 1. Grease 1 point as indicated by the following symbol And Then for the universal joint located on Power Sweep 50 Hours Or Weekly gearbox the first 10 hours and then every Week or (50 hours) of use.

  • Page 98: Every 10 Hours Of Operation

    5 - MAINTENANCE Every 10 Hours Of Operation Grease Buzz Wheel 1. Grease 1 point as indicated by the following symbol for the grease zerk located on the Buzz Wheel. DANGER every 10 hours of use. (See Fig. # 5-5) NEVER ENTER BIN UNLESS ALL POWER IS LOCKED OUT AND ANOTHER PERSON IS PRESENT.

  • Page 99: 100 Hours Or Monthly

    5 - MAINTENANCE 100 Hours Or Monthly The Power Sweep auger flighting should be checked for clearance between the grain bin floor and auger flighting every Check Clearances Between Power Sweep And 100 hours of operation. Bin Wall/Floor 1. Clear area of bystanders. 2.

  • Page 100: 100 Hours Or Monthly

    5 - MAINTENANCE The Grain Handler U-Trough Power Sweep uses (Qty. 2) 100 Hours Or Monthly gearboxes, (Qty. 1) is located on the Power Sweep head, and the other is at the center of the grain bin next to the center Check The Gearbox Oil Levels hoper sump.

  • Page 101: 100 Hours Or Monthly

    5 - MAINTENANCE 100 Hours Or Monthly IMPORTANT Failure to re-install the lower gearbox cover bolts could Check The Gearbox Oil Levels cause the cover to come off the gearbox and spill oil, and loss of internal gearbox components. Lower Gearbox 5.
  • Page 102 5 - MAINTENANCE 7. Remove gearbox from U-Trough. (See Fig. # 5-14) 10. Fill the reservoir so that oil reaches the bottom of the threads. 11. Rotate the auger flighting to remove any air inside the gearbox. 12. Recheck oil level and add as necessary. 13.

  • Page 103: As Required

    5 - MAINTENANCE 1. Clean out excess material from all areas of the Power As Required Sweep. Clean and Wash the Equipment 2. Wash the unload auger that extends outside of the grain bin with a water hose or pressure washer until all dirt, mud, debris, or residue is gone.

  • Page 104: As Required

    5 - MAINTENANCE 1. Clear area of bystanders. As Required 2. Ensure the grain bin is completely empty of all product. Adjust the Power Sweep Backboard 3. Ensure backboard clearance is 1/4” -1/2”. (See Fig. # 5-7) 4. If adjustment is required, loosen the (Qty. 3) "3/8"-16 The Power Sweep backboard should not normally require Flange Nuts"...

  • Page 105: As Required

    5 - MAINTENANCE 1. Clear area of bystanders. As Required 2. To replace the drive belts, follow steps 20-27 (See"20. Replacing the Drive Belts Install the "V-Belts"" on page 3-22) Before your belt(s) fail, it will usually show signs of wear. If the ribs facing the pulley are missing in some areas, it may function quite well, but if numer- ous ribs are missing, replace the drive belt right away.

  • Page 106: 2500 Hours Or Annually

    5 - MAINTENANCE 4. Place a large pan or pail under the gearbox. Remove 2500 Hours Or Annually drain plug for Lower gearbox. (See Fig. # 5-20) Change Gearbox Oil The gearbox oil must be changed every 2500 hours of op- eration.

  • Page 107: Storage

    5 - MAINTENANCE STORAGE Preparing For Storage After the season’s use or when the Power Sweep will not be used for a period of time, completely inspect all major systems of the Power Sweep. Replace or repair any worn or damaged components to prevent any unnecessary down time at the beginning of the next season.
  • Page 108 5 - MAINTENANCE This Page Is Intentionally Left Blank 5-18...

  • Page 109: 6.0 - Troubleshooting

    6 - TROUBLESHOOTING 6.0 - TROUBLESHOOTING DANGER DANGER NEVER ENTER BIN UNLESS ALL POWER IS LOCKED ROTATING AUGER HAZARD KEEP AWAY OUT AND ANOTHER PERSON IS PRESENT. To prevent serious injury or death from rotating Exposed auger and moving parts can cause severe augers: injury or death.

  • Page 110: Troubleshooting Field Problems (Cont.)

    6 - TROUBLESHOOTING Troubleshooting Field Problems (Cont.) Hopper slide plates are accumulated with Remove and clean around gate, and rollers. debris. Hopper slide gates are Obstruction in hopper. Remove obstruction. difficult to open Rack & pinion controls are damaged. Replace rack & pinion controls. Intermediate hopper(s) not closed.
  • Page 111 6 - TROUBLESHOOTING Troubleshooting Field Problems (Cont.) Flighting connection to powerhead shaft is Remove flange connector bolts and pull out the loose. flighting and ensure all hardware is tightened. Center gearbox spline connection is not Ensure gearbox is set straight into the U-trough. Underfloor flighting is straight.
  • Page 112 6 - TROUBLESHOOTING This Page Is Intentionally Left Blank...

  • Page 113: 7.0 - Specifications

    7 - SPECIFICATIONS 7.0 - SPECIFICATIONS Electric Motor Requirements System Horsepower (HP) Requirements with Power Sweep 8” Unload (7” Dia. Sweep Flighting) 10” U-Trough (9” Dia. Sweep Flighting) Power Sweep Model (Bin Diameter) Horizontal Power- Horizontal Powerhead Incline Powerhead Incline Powerhead head 18’-24’...

  • Page 114: Power Requirements & Dimensional Data

    7 - SPECIFICATIONS Power Requirements & Dimensional Data Bin Center 8 " 8 " 8 " 8 " "A" Fig. # 7-1 Schematic: Dimensional Data U-Trough Model Dimension 8 " (Bin Diameter) “A” 18’ &19’ 135.50" 21’ 153.50" 24’ 172.50" 27’...

  • Page 115: Dimensional Data

    7 - SPECIFICATIONS Dimensional Data “DIM B” “DIM A” Fig. # 7-4 Schematic: Inclined Powerhead Dimensions Dim "B” Dim "A" (Power Sweep (Bin Diameter) Length) NOTE 18’ &19’ 92.25" The dimension, Dim "B" that is provided does not include 21’ 110.25"...

  • Page 116: Torque - Fasteners

    7 - SPECIFICATIONS Torque – Fasteners Society of Automotive Engineers (SAE) Fastener Torque Use these torques, unless special torques are specified. Values are for Unified Coarse (UNC) and Unified Fine (UNF) thread fasteners, plated or unplated, as received from supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, molydisulphide or other extreme pressure lubricant is used.
  • Page 117 7 - SPECIFICATIONS Metric International Standards Organization (ISO) Fastener Torque Use these torques, unless special torques are specified. Values are for coarse thread fasteners, plated or unplated, as received from supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, molydisulphide or other extreme pressure lubricant is used.

  • Page 118: Torque - Hydraulic Tubes And Fittings

    7 - SPECIFICATIONS Torque – Hydraulic Tubes and Fittings Standard torque data for hydraulic tubes and fittings O-Ring Boss Plugs, Adjustable Tube Nuts for 37° Flared Fittings Fitting Lock Nuts, Swivel JIC - 37 ° Seats Tubing OD ft-lbs ft-lbs Size Thread Size Inches...

  • Page 119: Forms And Declarations

    8 - FORMS AND DECLARATIONS 8 - FORMS AND DECLARATIONS Norwood Sales Inc. follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE ® ), and the Occupational Safety and Health Administration (OSHA ®...
  • Page 120 8 - FORMS AND DECLARATIONS This Page Is Intentionally Left Blank...
  • Page 121 8 - FORMS AND DECLARATIONS WARRANTY Warranty REMEMBER! You must complete Warranty Warranty Registration Registration to be eligible for Warranty. ________________________________________ ________________________________________ Customer’s Name Dealer’s Name ________________________________________ ________________________________________ Street Address Street Address _______________________ ____ _________ _______________________ ____ _________ City State Zip Code City State...
  • Page 122 8 - FORMS AND DECLARATIONS Warranty Limited Warranty Policy Norwood Sales Inc. warrants to the buyer that the new machinery is free from defects in material and workmanship. This warrant is only effective on new machinery, which has not been altered, changed or repaired since its delivery to the buyer.
  • Page 123 Index Symbols 1 - GENERAL INFORMATION ..........................1-1 & Cap Screws ..............................5-3 & Cap Screws................................ 5-3 (PPE), Personal Protective Equipment ........................2-3 A Message to Our Customers ..........................1-1 Avoid Heating Near Pressurized Fluid Lines......................2-8 Avoid Overhead Power Lines..........................2-9 Check For Hydraulic Leaks.
  • Page 124 Note to the Owner ..............................1-1 Operator Orientation .............................. 1-5 Personal Protective Equipment (PPE) ........................2-3 Personal safety ..............................2-1 Personal Safety ..............................2-1 Practice Safe Maintenance ............................ 5-1 Prepare for Emergencies ............................2-3 Preparing For Storage ............................5-17 Remove Paint Before Welding or Heating ......................2-8 Re-Torque Wheel Flange Nuts ..........................
  • Page 125 KWIK KLEEN allows you to clean your grain at harvest time. Clean grain dries and stores better, saving you time and money. KWIK KLEEN is compact to fit in confined areas but large enough to keep up with most harvest conditions. KWIK KLEEN has variable speed control and grain feed rate adjustment.
  • Page 126 Takes out Vomitoxins from small grains and Alpha-Toxins from corn. Width (Less Screenings Auger) Outside Of Wheels: 58” Outside (Less Wheels and Axle) 40” Transport With Screenings Auger (Folded – 84”) Screenings Auger Raised Height: 11’6” Length: 108” Weight: 950 lbs Capacity Up To: 2500 BPH Width (Less Screenings Auger) Outside Of Wheels: 72”...
  • Page 127 Agitation tabbed auger Screen Sizes and Recommended Usage for 360 ° cleaning 4/64 Flax & Canola 5/64 Flax, Canola, & Crambie 6/64 Flax & Buckwheat 7/64 Small Wheat 8/64 Small Grain & Rice 9/64 Durum & Soybeans 10/64 Soybeans & Oil Sunflowers 12/64 Corn, Soybeans, Confectionery &...
  • Page 128 www.norwoodsales.com 1.800.446.0316...
  • Page 130 Norwood Sales Inc. (Main Office) • Toll Free: 800-446-0316 • www.norwoodsales.com Norwood Sales Inc. Cooperstown, ND 701-797-3684 701-797-3685 Norwood Sales Inc. Horace, ND 701-588-4000 701-588-4004 Norwood Sales Inc. Union, NE 402-263-2100 402-263-2104...

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