Chrysler PT Cruiser 2001 Service Manual Supplement page 1350

PT
DISASSEMBLY AND ASSEMBLY (Continued)
End Play Shim Needed
0.53mm
(0.021 in.) (0.165 in.)
0.56mm
(0.022 in.) (0.163 in.)
0.58mm
(0.023 in.) (0.161 in.)
0.61mm
(0.024 in.) (0.161 in.)
0.64mm
(0.025 in.) (0.160 in.)
0.66mm
(0.026 in.) (0.158 in.)
0.69mm
(0.027 in.) (0.158 in.)
0.71mm
(0.028 in.) (0.157 in.)
0.74mm
(0.029 in.) (0.155 in.)
(3) Refer to the Transfer Bearing Shim Chart for
the required shim combination to obtain the proper
bearing setting.
(4) Use Tool 6259 to remove the retaining nut and
washer. Remove the transfer shaft gear using Tool
L-4407A.
(5) Remove the gauging shim and install the cor-
rect shim (Fig. 343). Install the transfer gear and
bearing assembly (Fig. 344).
Fig. 343 Transfer Shaft Gear and (Select) Shim
1 – TRANSFER SHAFT GEAR
2 – BEARING CUP RETAINER
3 – SHIM (SELECT)
Part Number
4.18mm
4412824AB
4.14mm
4412823AB
4.10mm
4412822AB
4.10mm
4412822AB
4.06mm
4412821AB
4.02mm
4412820AB
4.02mm
4412820AB
3.98mm
4412819AB
3.94mm
4412818AB
End Play Shim Needed
1.24mm 3.46mm
(0.049 in.) (0.136 in.)
1.27mm 3.42mm
(0.050 in.) (0.135 in.)
1.30mm 3.38mm
(0.051 in.) (0.133 in.)
1.32mm 3.38mm
(0.052 in.) (0.133 in.)
1.35mm 3.34mm
(0.053 in.) (0.132 in.)
1.37mm 3.34mm
(0.054 in.) (0.132 in.)
1.40mm 3.30mm
(0.055 in.) (0.130 in.)
1.45mm 3.26mm
(0.057 in (0.128 in.)
1.47mm 2.22mm
(0.058 in.) (0.127 in.)
Fig. 344 Install Transfer Shaft Gear
1 – WRENCHES
2 – SPECIAL TOOL 6261
3 – OUTPUT GEAR
4 – TRANSFER SHAFT GEAR
CAUTION: Original retaining
reused. Always use a new retaining nut when reas-
sembling.
(6) Install the new retaining nut and washer and
torque to 271 N·m (200 ft. lbs.) (Fig. 345). Measure
transfer shaft end play, end play should be 0.05
to 0.10 mm (0.002 to 0.004 inch).
TRANSAXLE 21 - 165
Part Number
4412806AB
4412805AB
4412804AB
4412804AB
4412803AB
4412803AB
4412802AB
4412801AB
4505570AB
nut may not be