Chrysler PT Cruiser 2001 Service Manual Supplement page 1349

21 - 164 TRANSAXLE
DISASSEMBLY AND ASSEMBLY (Continued)
TRANSFER SHAFT BEARING
(1) Install a 4.66 mm
(0.184 inch) gauging shim on the transfer shaft.
(2) Install transfer shaft gear and bearing assem-
bly and torque the nut to 271 N·m (200 ft. lbs.).
To measure bearing end play:
• Attach Tool L-4432 to the transfer gear.
End Play Shim Needed
0.05mm
(0.002 in.) (0.183 in.)
0.08mm
(0.003 in.) (0.182 in.)
0.10mm
(0.004 in.) (0.180 in.)
0.13mm
(0.005 in.) (0.180 in.)
0.15mm
(0.006 in.) (0.178 in.)
0.18mm
(0.007 in.) (0.177 in.)
0.20mm
(0.008 in.) (0.177 in.)
0.23mm
(0.009 in.) (0.175 in.)
0.25mm
(0.010 in.) (0.175 in.)
0.28mm
(0.011 in.) (0.174 in.)
0.30mm
(0.012 in.) (0.172 in.)
0.33mm
(0.013 in.) (0.172 in.)
0.36mm
(0.014 in.) (0.171 in.)
0.38mm
(0.015 in.) (0.169 in.)
0.41mm
(0.016 in.) (0.169 in.)
0.43mm
(0.017 in.) (0.168 in.)
0.46mm
(0.018 in.) (0.166 in.)
0.48mm
(0.019 in.) (0.166 in.)
0.50mm
(0.020 in.) (0.165 in.)
TRANSFER SHAFT BEARING SHIM CHART
Part Number
4.66mm
4505588AB
4.62mm
4412835AB
4.58mm
4412834AB
4.58mm
4412834AB
4.54mm
4412833AB
4.50mm
4412832AB
4.50mm
4412832AB
4.46mm
4412831AB
4.46mm
4412831AB
4.42mm
4412830AB
4.38mm
4412829AB
4.38mm
4412829AB
4.34mm
4412828AB
4.30mm
4412827AB
4.30mm
4412827AB
4.26mm
4412826AB
4.22mm
4412825AB
4.22mm
4412825AB
4.18mm
4412824AB
• Mount a steel ball with grease into the end of
the transfer shaft.
• Push and pull the gear while rotating back and
forth to insure seating of the bearing rollers.
• Using a dial indicator, measure transfer shaft
end play.
End Play Shim Needed
0.76mm 3.94mm
(0.030 in.) (0.155 in.)
0.79mm 3.90mm
(0.031 in.) (0.154 in.)
0.81mm 3.90mm
(0.032 in.) (0.154 in.)
0.84mm 3.86mm
(0.033 in.) (0.152 in.)
0.86mm 3.82mm
(0.034 in.) (0.150 in.)
0.89mm 3.82mm
(0.035 in.) (0.150 in.)
0.91mm 3.78mm
(0.036 in.) (0.149 in.)
0.94mm 3.74mm
(0.037 in.) (0.147 in.)
0.97mm 3.74mm
(0.038 in.) (0.147 in.)
0.99mm 3.70mm
(0.039 in.) (0.146 in.)
1.02mm 3.66mm
(0.040 in.) (0.144 in.)
1.04mm 3.66mm
(0.041 in.) (0.144 in.)
1.07mm 3.62mm
(0.042 in.) (0.143 in.)
1.08mm 3.62mm
(0.043 in.) (0.143 in.)
1.12mm 3.58mm
(0.044 in.) (0.141 in.)
1.14mm 3.54mm
(0.045 in.) (0.139 in.)
1.17mm 3.54mm
(0.046 in.) (0.139 in.)
1.19mm 3.50mm
(0.047 in.) (0.138 in.)
1.22mm 3.46mm
(0.048 in.) (0.136 in.)
PT
Part Number
4412818AB
4412817AB
4412817AB
4412816AB
4412815AB
4412815AB
4412814AB
4412813AB
4412813AB
4412812AB
4412811AB
4412811AB
4412810AB
4412810AB
4412809AB
4412808AB
4412808AB
4412807AB
4412806AB