Chrysler PT Cruiser 2001 Service Manual Supplement page 1343

21 - 158 TRANSAXLE
DISASSEMBLY AND ASSEMBLY (Continued)
OUTPUT GEAR BEARING ADJUSTMENT
(1) With output gear removed: install a 4.50 mm
(0.177 inch) gauging shim on the rear carrier assem-
bly hub, using grease to hold the shim in place.
(2) Using Tool 6259, install output gear and bear-
ing assembly. Torque to 271 N·m (200 ft. lbs.).
To measure bearing end play:
(3) Attach Tool L-4432 to the gear.
(4) Push and pull the gear while rotating back and
forth to insure seating of the bearing rollers.
(5) Using a dial indicator, mounted to the tran-
saxle case, measure output gear end play (Fig. 324).
(6) Refer to the output gear bearing shim chart for
the required shim to obtain proper bearing setting.
End Play Shim Needed
0.05mm
(0.002 in.) (0.174 in.)
0.08mm
(0.003 in.) (0.172 in.)
0.10mm
(0.004 in.) (0.172 in.)
0.13mm
(0.005 in.) (0.171 in.)
0.15mm
(0.006 in.) (0.169 in.)
0.18mm
(0.007 in.) (0.169 in.)
0.20mm
(0.008 in.) (0.168 in.)
0.23mm
(0.009 in.) (0.166 in.)
0.25mm
(0.010 in.) (0.166 in.)
0.28mm
(0.011 in.) (0.165 in.)
0.30mm
(0.012 in.) (0.163 in.)
0.33mm
(0.013 in.) (0.163 in.)
OUTPUT GEAR BEARING SHIM CHART
Part Number
4.42mm
4412830AB
4.38mm
4412829AB
4.38mm
4412829AB
4.34mm
4412828AB
4.30mm
4412827AB
4.30mm
4412827AB
4.26mm
4412826AB
4.22mm
4412825AB
4.22mm
4412825AB
4.18mm
4412824AB
4.14mm
4412823AB
4.14mm
4412823AB
Fig. 324 Checking Output Gear Bearings End Play
1 – TOOL L-4432
2 – DIAL INDICATOR
3 – SPECIAL SCREWS TOOL 6260
4 – OUTPUT GEAR
End Play Shim Needed
0.53mm 3.94mm
(0.021 in.) (0.155 in.)
0.56mm 3.90mm
(0.022 in.) (0.154 in.)
0.58mm 3.90mm
(0.023 in.) (0.154 in.)
0.61mm 3.86mm
(0.024 in.) (0.152 in.)
0.64mm 3.82mm
(0.025 in.) (0.150 in.)
0.66mm 3.82mm
(0.026 in.) (0.150 in.)
0.69mm 3.78mm
(0.027 in.) (0.149 in.)
0.71mm 3.74mm
(0.028 in.) (0.147 in.)
0.74mm 3.74mm
(0.029 in.) (0.147 in.)
0.76mm 3.70mm
(0.030 in.) (0.146 in.)
0.79mm 3.66mm
(0.031 in.) (0.144 in.)
0.81mm 3.66mm
(0.032 in.) (0.144 in.)
PT
Part Number
4412818AB
4412817AB
4412817AB
4412816AB
4412815AB
4412815AB
4412814AB
4412813AB
4412813AB
4412812AB
4412811AB
4412811AB