Chrysler PT Cruiser 2001 Service Manual Supplement page 1232

PT
DISASSEMBLY AND ASSEMBLY (Continued)
DIFFERENTIAL BEARING CUPS
REMOVAL
(1) Remove differential assembly from gear case
using the procedure outlined in this group.
(2) Install Miller tool #L-4518 into the differential
bearing cup (Fig. 157).
Fig. 157 Tool Installed in Bearing
1 – SPECIAL TOOL L-4518
2 – GEAR CASE
(3) Install the tool cup over the tool (Fig. 158).
Fig. 158 Tool Cup Installed
1 – GEAR CASE
2 – SPECIAL TOOL L-4518
3 – WRENCH
(4) Tighten the tool until the race is removed from
the case.
INSTALLATION
(1) Position the bearing cup into the case.
(2) Install the bearing cup onto Miller tool
#L-4520.
(3) Using Miller tool #L-4520 and C-4171 driver,
install differential bearing cup into the transaxle
case.
SHIFT RAIL BUSHINGS
REMOVAL
(1) Thread tool #6786 into shift rail bushing.
(2) Install slide hammer #3752 onto tool.
(3) Remove bushing using slide hammer and tool
assembly (Fig. 159).
Fig. 159 Shift Rail Bushing Removal
1 – SPECIAL TOOL 6786
2 – SLIDE HAMMER C-3752
3 – SHIFTER RAIL BUSHING
4 – INPUT BEARING
INSTALLATION
(1) Line up replacement bushing in bore.
(2) Using tool #MD998343, tap bushing into bore
until flush with the chamfer in the case.
SHIFT SHAFT SEALS
It is not necessary to remove the shift shafts from
the transaxle to service the shift shaft seals.
REMOVAL
(1) Using a pick tool, pry up on the shift shaft seal
and remove seal from bore.
INSTALLATION
(1) Position new shift shaft seal in bore.
(2) Install shift shaft seal into bore using an
appropriate size deep-well socket.
TRANSAXLE 21 - 47