Chrysler PT Cruiser 2001 Service Manual Supplement page 1334

PT
DISASSEMBLY AND ASSEMBLY (Continued)
CAUTION: Do not apply more than 30 psi (206 kPa)
to the underdrive clutch pack.
(18) Apply 30 psi (206 kPa) to the underdrive hose
on Tool 8391 and measure UD clutch clearance. Mea-
sure and record UD clutch pack measurement in four
(4) places, 90° apart.
(19) Take average of four measurements and com-
pare with UD clutch pack clearance specification.
Underdrive clutch pack clearance must be 0.94-
1.50 mm (0.037-0.059 in.).
(20) If necessary, select the proper reaction plate
to achieve specifications:
UNDERDRIVE REACTION PLATE THICKNESS
4659939AB 5.837-5.937 mm (0.230-0.234 in.)
4659940AB 6.147-6.248 mm (0.242-0.246 in.)
4659941AB 6.457-6.557 mm (0.254-0.258 in.)
(21) Install the OD clutch pack (four frictions/three
steels) (Fig. 290).
Fig. 290 Install OD Clutch Pack
1 – OVERDRIVE CLUTCH PACK
(22) Install OD reaction plate waved snap ring
(Fig. 291).
Fig. 291 Install Waved Snap Ring
1 – OVERDRIVE REACTION PLATE WAVED SNAP RING
2 – SCREWDRIVER
(23) Install the OD/Reverse reaction plate with
large step down (towards OD clutch pack) (Fig. 292).
Fig. 292 OD/Reverse Reaction Plate
1 – OVERDRIVE/REVERSE PRESSURE PLATE
2 – (STEP SIDE DOWN)
TRANSAXLE 21 - 149