Suzuki XL7 2007 Service Manual page 2271

Jc636
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5. Use the Splice Crimp Tool from the J-38125 in order
to position the DuraSeal splice sleeve in the proper
color nest of the Splice Crimp Tool. The crimp tool
has three nests, 1 is for the salmon and green splice
sleeve, 2 is for the blue splice sleeve, and 3 is for the
yellow splice sleeve.
6. Place the DuraSeal splice sleeve in the nest. Ensure
that the crimp falls midway between the end of the
barrel and the stop. The sleeve has a stop (3) in the
middle of the barrel (2) in order to prevent the wire
(1) from going further. Close the hand crimper
handles slightly in order to firmly hold the DuraSeal
splice sleeve in the proper nest.
7. Insert the wire into the splice sleeve barrel until the
wire hits the barrel stop.
8. Tightly close the handles of the crimp tool until the
crimper handles open when released.
The crimper handles will not open until you apply the
proper amount of pressure to the splice sleeve.
Repeat steps 4 and 5 for the opposite end of the
splice.
9. Using the heat torch, apply heat to the crimped area
of the barrel.
10. Start in the middle and gradually move the heat
barrel to the open ends of the tubing:
– The tubing will shrink completely as the heat is
moved along the insulation.
– A small amount of sealant will come out of the end
of the tubing when sufficient shrinkage is
achieved.
Wiring Systems:
9A-163

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