Suzuki XL7 2007 Service Manual page 2285

Jc636
Hide thumbs Also See for XL7 2007:
Table of Contents

Advertisement

Bosch Connectors (0.64)
Special tool
J-38125 Terminal Repair Kit
Terminal Removal Procedure
1. Locate the lever lock on the wire dress cover. While
pressing the lock, pull the lever over and past the
lock until the lever is at the end of its travel.
2. Disconnect the connector from the component.
3. Pull the rubber boot that covers the wires back to
expose the end of the connector dress cover.
4. Place the connector locking lever in the center of the
connector.
5. Locate the 2 dress cover locking tabs that are on the
wire end of the connector. Insert a small flat-bladed
tool between the cover and connector body and pry
up.
6. Locate the 2 dress cover locking tabs located on the
opposite side of the connector. Insert a small flat-
bladed tool between the cover at the connector end
and pry up.
7. Remove the dress cover.
8. Cut the tie wrap on the wire bundle.
9. Remove the terminal position assurance (TPA) by
inserting a small flat-bladed tool into the small slot in
the end of the slider and pushing on the TPA until it
comes out of the connector. When the TPA exits the
opposite side of the connector, gasp the TPA and
pull it completely out of the connector.
10. Push the wire side of the terminal that is being
removed toward the connector and hold it in position.
11. Insert the J 38125-560 (GM P/N 15314260) into the
2 triangular cavities on each side of the terminal at
the front of the connector. See the release tool cross
reference in the Reference Guide of the J-38125 to
ensure that the correct release tool is used.
12. Carefully pull the terminal out of the connector.
Always remember never use force when pulling a
terminal out of a connector. If the terminal is difficult
to remove, repeat the entire procedure.
Wiring Systems:
9A-177

Advertisement

Table of Contents
loading

Table of Contents