Suzuki XL7 2007 Service Manual page 2310

Jc636
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9A-202 Wiring Systems:
Tyco/AMP Connectors (0.25 Cap)
Special tool
J-38125 Terminal Repair Kit
Terminal Removal Procedure
1. Disconnect the connector from the component by
pressing down on the connector position assurance
(CPA).
2. Use a small flat-bladed tool to release the terminal
position assurance (TPA) by inserting the tool in the
small recess on the side of the connector and
pushing up until the TPA releases from the
connector body. The TPA should raise just slightly.
Do not try to remove the TPA.
NOTE
The TPA on this connector cannot be
removed unless the terminals are removed
first. The TPA will come out of the connector
body, but only slightly. When the TPA is
slightly raised the terminals can be removed.
Using excessive force to remove the TPA
with the terminals still in the connector will
damage the connector.
3. Repeat the process for the other side of the
connector.
4. Ensure that the TPA is in the proper position to
remove the terminals.
5. While pushing the terminal forward, insert the J
38125-24 in the release cavity above the terminal
you are removing, gently pull the wire out of the back
of the connector. Always remember never use force
when pulling a terminal out of a connector. See the
release tool cross reference in the Reference Guide
of the J-38125 to ensure that the correct release tool
is used.
Terminal Repair Procedure
Use the appropriate terminal and follow the instructions
in the J-38125 in order to replace the terminal.

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