Page 1 M A N U F A C T U R E R O F E L E C T R O N I C W E I G H I N G I N S T R U M E N T S RADWAG Wagi Elektroniczne, 26–600 Radom, Bracka 28, POLAND Phone +48 48 38 48 800, fax. +48 48 385 00 10 export@radwag.com...
Page 2 JULY 2015...
Page 3: Table Of Contents
Table OF CONTENTS 1. NTENDED USE .............................9 2. PRECAUTIONARY MEASURES........................9 3. WARRANTY CONDITIONS..........................9 4. UNPACKING AND MOUNTING ........................10 4.1. cales of Y/C2, Y/F1 series ........................10 4.2. Scales of Y/D2 series ..........................11 5. SCALE STRUCTURE...........................11 5.1. ain dimensions.............................11 5.2. Descri tion of connectors ........................14 5.2.1.
Page 4 15.2. ETHERNET s etting..........................51 15.3. TCP proto col setting ..........................51 15.4. Wi-Fi..............................52 15.4.1. i-Fi network status ........................52 15.4.2. vailable networks........................52 15.4.3. Transmission parameters ......................53 16. DEVICES ..............................54 16.1. Computer..............................54 16.1.1. omputer port..........................54 16.1.2. omputer address ........................55 16.1.3. ontinuous transmission......................55 16.1.4. eighing printout template ......................55 6.1.5.
Page 5 21.2. Setting date and time..........................92 21.3. Sound signal ............................93 21.4. Screen volume .............................94 21.5. Screen brightness..........................94 21.6. Touch p anel calibration ........................94 21.7. Energy saving mode..........................95 21.8. Screen timeout .............................95 21.9. Proximity sensor ...........................96 21.10. ogging in required ..........................96 21.11. tart logo ............................97 21.12.
Page 6 28.5. Creating a new dosing process ......................132 28.6. Instan s of dosing processes ......................133 28.6.1. nstance 1 – Manual dosing process of 4 ingredients on 2 weighing platforms ......133 28.6.2. nstance 2 – Automatic dosing of 2 ingredients on 2 weighing platforms .........135 8.6.3.
Page 7 34.2.1. uick name search........................202 4.2.2. Quick code search ........................202 34.3. Adding n ew items in databases ......................203 34.4. Deleting items in databases........................203 34.5. Printing items from databases ......................203 34.6. Contex t menu .............................204 34.7. Database edit window ........................205 34.7.1. perators’ database ........................205 34.7.2.
Page 8 38.2.1. utput variables........................259 38.2.2. Input variables .........................263 39. COOPERATION WITH PERIPHERAL DEVICES..................266 40. DIAGRAMS OF CONNECTION CABLES ....................267 41. TECHNICAL PARAMETERS ........................269 41.1. Scale s of WLY series .........................269 41.2. Scale s of WPY series .........................270 41.3. Scale s of WLY/KTP series........................271 1.4.
Page 9: Ntended Use
G. Devices that are to be withdrawn from usage should be utilized according to the law. 3. WARRANTY CONDITIONS A. RADWAG is obliged to repair or change those elements that appears to be faulty because of production and construction reason, B. Defining defects of unclear origin and outlining methods of elimination...
Page 10: Unpacking And Mounting
D. Warranty does not cover: • Mechanical failures caused by inappropriate maintenance of the device or failures of thermal or chemical origin or caused by atmospheric discharge, overvoltage in mains or other random event, • Inappropriate cleaning. E. Forfeiture of warranty appears after: •...
Page 11: Scales Of Y/D2 Series
4.2. Scales of Y/D2 series A. Take the device out of the package, B. Put the scale on an even stiff ground, C. Fit the pan and the bracket under the device according to the drawing: E. Scale should be levelled by turning regulation feet. Levelling is correct if air bubble is situated in the central position: 5.
Page 12 Y/F1/R series – main dimensions Y/F1/K series – main dimensions...
Page 13 Y/C2/R series – main dimensions Y/C2/K series – main dimensions Y/D2 series – main dimensions...
Page 14: Descri Tion Of Connectors
5.2. Description of connectors 5.2.1. Connectors’ description in PUE 7.1 1 – Ethernet RJ45 1 – power supply socket 2 – RS232 (COM1) 2 – I/O, RS232 (COM2) 3 – USB 5.2.2. Connectors’ description in PUE 7.1P 1 – Ethernet RJ45 1 –...
Page 15: Connector With Rs232 And I/O
• Press to start the operating system loading procedure. Windows CE together with RADWAG software loading is signalled by blinking the red diode ON/LOAD. • When the loading procedure is completed the main software window appears.
Page 16: Balance Levelling
6.1. Balance levelling This applies to precision balances of WLY series • For proper use of the device room temperature should be between + C°15 and + C°30; • After switching on, the device needs the 30 minute warm-up time;...
Page 17: Functions Of Keys
8. FUNCTIONS OF KEYS Description Turning on/off the scale Zeroing Tarring Printing out the result or confirming some entered data Function key (entering the menu) Programmable key Programmable key Programmable key 9. PROGRAM STRUCTURE The main menu has been divided into twelve functional groups. In every group there are parameters of similar use.
Page 18: Inventory Of Parameters
Devices Display Inputs / Outputs Authorization Units Other User Adjustment Info Update Remote desktop 9.2. Inventory of parameters 9.2.1. Scale parameters - weighing Pictogram Description Value Median Filter Filter Fast Autozero LO threshold Last digit Always...
Page 19: Working Modes
9.2.2. Working modes Pictogram Description Value Accessibility Weighing Parts counting Percent setup Dosing Formulation Animal weighing Density Vehicle scale Weighing Manual, each Save Mode stable Down-weighing Checkweighing Tare mode Single Labelling mode Number of labels No. of cumulative labels...
Page 20 No. of CC labels C label automatic triggering Mode None Threshold CC label automatic triggering Mode None Threshold Statistics Global Differential weighing Activation Batch portion type Value Charge Min 2, Max 2 thresholds active Peak hold Information about saved measurement Ingredient weight entered manually Parts counting Automatic correction of reference mass...
Page 21 Down-weighing Checkweighing Tare mode Single Labelling mode Number of labels No. of cumulative labels No. of CC labels C label automatic triggering Mode None Threshold CC label automatic triggering Mode None Threshold Statistics Global Information about saved measurement Ingredient weight entered manually Percent setup Manual, each Save Mode...
Page 22 Tare mode Single Labelling mode Number of labels No. of cumulative labels No. of CC labels C label automatic triggering Mode None Threshold CC label automatic triggering Mode None Threshold Statistics Global Information about saved measurement Ingredient weight entered manually Dosing Ask for multiplier Ask for number of cycles...
Page 23 Batching outputs Output 1 Output 2 Output 3 Output 4 Bulk batching output Output 1 Output 2 Output 3 Output 4 Correction Maximum correctional value Formulation Ask for multiplier Ask for number of cycles Confirm batching ingredients manually Automatic tare Ingredient control Portion weighing Report printout...
Page 24 Checkweighing Tare mode Single Labelling mode Number of labels No. of cumulative labels No. of CC labels C label automatic triggering Mode None Threshold CC label automatic triggering Mode None Threshold Statistics Global Density Standard liquid Water Temperature Standard liquid density Sinker volume Ask abort sample number Pycnometer mass...
Page 25: Communication
Unit g/cm Manual, each Save Mode stable Checkweighing Tare mode Single Statistics Global Manual, each Save Mode stable Number of accessible controls Ask for batch number Password required Vehicle scales Default transaction type Entry Select vehicle From a list Report printout 9.2.3.
Page 26 RS 232 (2) Baud Rate 9600 Data bits Stop bits Parity None Ethernet DHCP IP Address 192.168.0.2 Subnet mask 255.255.255.0 Gateway 192.168.0.1 192.168.0.1 MAC Address Port 4001 Wi-Fi Network status Available networks DHCP IP Address Subnet mask Default gateway...
Page 27: Devices
Mac address 9.2.4. Devices Pictogram Description Value Computer Port None Address Continuous transmission Weighing Printout Template E2R System System is active Lock selecting products Printer Port RS 232 (1) Code page 1250 Printouts Weighing printout template See ch. 16.2.3 Report From Weighments Printout See ch.
Page 28 Adjustment report printout template See ch. 22.3 Dosing report printout template See ch. 28.7 Formulation report printout template See ch. 29.5 Printout Template of an Ingredient See ch. 16.2.3 in a Formulation CPG report printout pattern See ch. 30.14 (Control of Packacked Goods) Average tare report printout pattern See ch.
Page 29: Display
Suffix Field selection See ch. 16.3.3 Test See ch. 16.3.4 Transponder card reader Port None Additional display Port None Template See ch. 16.5.2 Modbus RTU Port None Address Advanced settings Number of printers 9.2.5. Display Pictogram Description Value Text information Displaying template See ch.
Page 30 Font size Small Bold Tilt Colour Black Background colour Light grey Set Default Button functions See ch. 17.2 Show all platforms Bargraph Bargraph type None Fast weighing MIN, MAX thresholds working Unstable mode OK threshold working mode Unstable Min threshold signalling colour OK threshold signalling colour Intense green Max threshold signalling colour...
Page 31: Inputs / Outputs
Min threshold signalling colour OK threshold signalling colour Intense green Max threshold signalling colour Gradient Background colour Black Frame colour White Linear Min threshold signalling colour OK threshold signalling colour Green Max threshold signalling colour Min Max range background colour Turquoise OK range signalling colour Turquoise...
Page 32: Authorization
Outputs Output 1 None Output 2 None Output 3 None Output 4 None 9.2.7. Authorization Pictogram Description Value Anonymous operator Operator Date & Time Administrator Printouts Administrator Databases edition Products Administrator Clients Administrator Dosing processes Administrator Formulations Administrator Packages Administrator Vehicles Administrator Warehouses...
Page 33 Traceability process Administrator Weighing counter Administrator Delete older data Advanced Operator Set element from the database Products Administrator Clients Administrator Dosing processes Administrator Formulations Administrator Packages Administrator Vehicles Administrator Warehouses Administrator Traceability process Administrator Lot number Operator Batch number Operator Batch number Operator Batch size...
Page 34: Units
9.2.8. Units Pictogram Description Value Accessibility Start unit None Defined unit 1 Multiplier Name Defined unit 1 Multiplier Name Acceleration of gravity 9.80665 9.2.9. Other Pictogram Description Value Language English Date and Time Set date and time Date format yyyy.MM.dd...
Page 35: Ser Adjustment
2013.03.29 11:10:09 Beep Screen volume Screen brightness 90 % Touch screen calibration Energy saving mode None Screen timeout 60 [s] Proximity sensor Log in required Start logo Error information preview time Import Export 9.2.10. User Adjustment An option only for non-verified scale Pictogram Description Value...
Page 36: Nfo
9.2.11. Info Pictogram Description Value Factory number Software version 2.7.3 Version of weighing software 1.2.2 Memory usage FLASH: - [%] Image version OS 1.0.0 Wi-Fi 9.2.12. Update Pictogram Description Value Software version on server Check version Update from server Update from pen drive Changes in software...
Page 37: Ind Cating Window
10. INDICATING WINDOW Main view: In the main application window one can see four separate parts: • Top bar, • Weighing window, • Workspace, • Function keys. 10.1. Top bar The top bar on the display contains the following data: Pictogram and name of an active working mode Logged user Pictogram of an active connection with a computer...
Page 38: Weighing Window
10.2. Weighing window The weighing window contains data on carried out weighing process: 10.3. Workspace The workspace is located under the weighing window: The workspace features three displaying templates. The upper section of the workspace comprises a graphic information on which of the three templates is enabled.
Page 39: Function Keys
10.4. Function keys Below the workspace area there is a set of on-screen function keys: The on-screen function keys are editable in each of the available working modes. The procedure of enabling/disabling function keys is described in point 17.2 of this user manual. 11.
Page 40: Logging Out Procedure
11.2. Logging out procedure • While in the main application window press the name of a logged in operator in the top bar on the screen to open the database of operators, • Press Logging out button situated in the top bar of the operators’ database window: •...
Page 41: Na Igating Within The Menu
1. Authorization level for editing functions: • < Printouts> in submenu „ Devices / Printer”, • < Sample> in submenu „ Devices / Additional display”, • < Displaying template> in submenu „ Display / Text information”, • < Date and Time> in submenu < Others>, The functions are declared in submenu <...
Page 42 Scrolling „up-down” Enter (OK) Abort Add a new item in a database Disabling the formerly selected record e.g. Logging out the operator Searching a database by date Searching a database by name Searching a database by code Printing on item from a database Exporting reports from testing and average tare (for testing pre-packages mode PGC) Clearing an editing field...
Page 43: Return To Weighing
12.2. Return to weighing Changes made to the scale’s settings are automatically saved in the memory on returning to the main software window. The scale provides two ways of returning to the main window: • By pressing key for a few times until returning to the main window, •...
Page 44: Zeroing
• Do not apply concentrated forces (all load in one point): • Avoid side loads, particularly side strokes: 13.2. Zeroing In order to zero the indication choose a platform on the touch panel and press . After zeroing is performed the indication is equal zero and following symbols usually appear: Zeroing is possible only when the indication is stable.
Page 45: Tarring
13.3. Tarring In order to tare the scale choose a platform on the touch panel if necessary, put a package on the pan and press . You will see the indication equal zero and following symbols usually appear: Net and After placing a load on the weight pan net mass will be shown.
Page 46: Weighing For Dual Range Scales
13.5. Weighing for dual range scales Switching between the I range and the II range happens automatically (exceeding Max of the I range). Weighment in the second range is signalled by a pictogram in the top left corner of the display .
Page 47: Sc Le Parameters
14. SCALE PARAMETERS Users can set the scale according to the ambient conditions (filtering level) or own needs (autozero) and set the LO threshold for minimum load that enables operation of some functions. This parameters are placed in < Weighing>. In order to enter submenu <...
Page 48: Filter
14.2. Filter This filter is intended to suppress continuous mechanical vibrations at the cost of stabilization time. Procedure: • Enter < Weighing> according to ch. 14 of this manual, select < Filter> and then set an appropriate value. Accessible settings: None, V.Fast, Fast, Average, Slow.
Page 49: Minimum Weight For Different Functions (Lo)
14.4. Minimum weight for different functions (LO) Parameter <LO THRESHOLD> is associated with automatic weighing. Next weighing will not be saved until the indication goes under the THRESHOLD LO (net). Procedure: • After entering < Threshold Lo> according to ch. 14 of this manual a keyboard is displayed, •...
Page 50: Co Munication
15. COMMUNICATION The scale can communicate with external devices via different ports: • RS232 (1), • RS232 (2), • Ethernet, • Tcp, • Wi-Fi. The communication can be configured in parameters’ group < Communication>. In order to enter < Communication>, press and then „...
Page 51: Ethernet Setting
15.2. ETHERNET setting Procedure: • Enter < Communication> according to ch.15 of this manual, select < Ethernet> and then set an appropriate value. Following settings are accessible for Ethernet: • DHCP Yes – • IP Address - 192.168.0.2 • Subnet Mask - 255.255.255.0 •...
Page 52: Wi-Fi
Port” then you will see window <Port> with the screen keyboard, • Enter the required number and press Caution: The number of TCP port in RADWAG instruments is set to default value: 4001. 15.4. Wi-Fi 15.4.1. Wi-Fi network status In order to view selected network parameters click <Network Status> field.
Page 53: Transmission Parameters
Procedure: • Enter < Communications> parameter group as described in chapter 15 of this manual, • Go to < Wi-Fi / Available networks> submenu and select determined network out of the list, • In order to search for available networks again, select < Refresh>...
Page 54: Devices
3. When setting <DHCP> parameter to value and restarting the device, the remaining parameters are characterized with <Read only> attribute. • With modifications carried out press button, the following message is displayed <Restart to apply the changes>, • Enter weighing mode and restart the device. 16.
Page 55: C 16.1.2. Omputer Address
16.1.2. Computer address Procedure: • Enter < Devices> parameter group as described in chapter 16 of this manual, • Choose „ Computer / Address” then the window <Address> with the screen keyboard appears, • Enter the required address and confirm it by pressing 16.1.3.
Page 56: Cooperation With "E2R System
Procedure: • Enter < Devices> parameter group as described in chapter 16 of this manual, • Choose „ Computer / Weighing Printout Template” then the editing field <Weighing Printout Template> with the screen keyboard appears, • Modify the template if necessary and confirm the changes by pressing Caution: There are additional buttons in the bottom line of the screen keyboard.
Page 57: Printer
Procedure: • Enter < Devices> parameter group as described in chapter 16 of this manual, • Choose „ Computer / E2R System / System is active” and then set an appropriate value. Accessible settings: System is not active System is active •...
Page 58: Rinter Port
16.2.1. Printer port Procedure: • Enter < Devices> parameter group as described in chapter 16 of this manual, choose „ Printer / Port” and then select an appropriate option. Printers can be attached to: • RS232 (1), • RS232 (2), •...
Page 59 • After editing a template a memo box with the default content and the screen keyboard, • Modify the template according to your requirements and confirm it by pressing Caution: There are additional buttons in the bottom line of the screen keyboard. They can be used while modifying a printout template.: Screen keyboard on/off Reading a printout template from a *.lb file (button active while...
Page 60: Printouts Activation
Density Printout Template See ch. 31.4 Enter Ticket Printout Template See ch. 33.5 Exit Ticket Printout Template See ch. 33.5 Control Weighing Ticket Printout Template See ch. 33.5 Vehicle Scales Report Printout Template See ch. 33.5 Product Printout Template {50} {51} Operator Printout Template {75}...
Page 61: Barcode Scanner
16.4. Barcode scanner The balance allows for cooperation with a barcode scanner. The scanner can be used for quick search of: • Products, • Operators, • Clients, • Packages, • Warehouses, • Dosing process, • Formulation, • Universal variables, • Lot number, •...
Page 62: P 16.4.2. Refix / Suffix
Caution: A special protocol is required in order the code be received by RADWAG equipment. It is required to program an appropriate prefix and suffix. Prefix – one byte 01 hexadecimally, suffix one byte 0D hexadecimally.
Page 63 Source warehouse Target warehouse Dosing process Formulation Universal variable 1 Universal variable 2 Universal variable 3 Lot number Batch number • Select an item and then you can edit following parameters: Declaring an item, according to which searching Filtering is supposed to be performed Setting the first significant character in code from Offset which the comparison with items is performed during...
Page 64: Test
Start marker Start marker declaration End marker End marker declaration Inventory of items to be selected for filtering: Record Item for filtering Product None, Name, Code, EAN Code Operator None, Name, Code Client None, Name, Code Package None, Name, Code Source warehouse None, Name, Code Target warehouse...
Page 65: Transponder Card Reader
• After scanning the code is entered to the ASCII field and HEX filed and at the bottom of the window a test result is displayed. When: • <Prefix> and <Suffix> declared in settings are the same as <Prefix> and <Suffix> in the read code then the test result is <Positive>, •...
Page 66: Procedure Of Attributing The Card Number To An Operator
16.5.2. Procedure of attributing the card number to an operator To use a transponder card to log on an operator the card needs to be ascribed to the operator in the database of operators. Procedure: • Connect the transponder card reader to the required communication port (RS 232 (1) or RS 232 (2)), •...
Page 67: Communication Protocol Frame
16.6.2. Communication protocol frame PUE 7.1 weighing indicator with following displays: • WD display, • WWG display. To start cooperation of PUE 7.1 with displays go to parameter < Sample> and define an appropriate communication protocol. Procedure: • Enter parameters’ group < Devices>...
Page 68: Ommunication Port
Caution: For detailed overview of memory map and of variables of Modbus RTU communication protocol go to chapter 38 of this manual. 16.7.1. Communication port Procedure: • Enter < Devices> parameter group as described in chapter 16 of this manual, select „ Modbus RTU / Port”...
Page 69: Display
Procedure: • Enter parameters’ group < Devices> according to ch. 16 of this manual, • Select „ Advanced settings / Number of printers”, next set demanded number of printers (1, 2 or 3), • < Devices> parameters group will automatically be extended with new positions.
Page 70: Text St Ngs
17.1. Text strings In < Text information> users can set: Display template Data displayed in the workspace. Left displaying template Detailed description in point 17.1.1. Right displaying template Font Submenu on font settings. Changing font type for text data Type displayed in the workspace.
Page 71 The upper section of the workspace comprises a graphic information on which of the three templates is enabled. Changing of the template is carried out by dragging the workspace to the right or left. Change of the displaying template is carried out in submenu: “...
Page 72: Function Keys
Default settings of a displaying template in each of the working modes: Product: {50} Code: {51} Weighing: {40:Product:,-15}{50} {40:Tare:,-15}{9}{11} {40:Gross:,-15}{8}{11} {40:Number:,-15}{15} {40:Total:,-15}{16}{11} Parts counting: {40:Product:,-15}{50} {40:Sample weight:,-15}{35}{11} {40:Net:,-15}{7}{11} {40:Tare:,-15}{9}{11} Percent setup: {40:Product:,-15}{50} {40:Sample weight:,-15}{36}{11} {40:Net:,-15}{7}{11} {40:Tare:,-15}{9}{11} Dosing process: {175} Dosing: Formulation: {220} {40:Ingredient:,-12}{230}/{231}[{226}]...
Page 73 Procedure: • While in optional working mode go to submenu < Display> in accordance with point 17 of this user manual, • Choose < Button functions> and choose a required setting for a chosen button: F1, F2, F3, 9 screen buttons or proximity sensors. Default functions of buttons for working mode CPG: Home screen F1 Button...
Page 74 Default functions of buttons for other working modes: Weighing: F1 Button - Choose product F2 Button - Choose client F3 Button - Set tare Screen button 1 - Local parameters Screen button 2 - Set MIN and MAX Screen button 3 - Choose package Screen button 4 - Edit lot number...
Page 75 Screen button 3 - Insert mass of sample Screen button 4 - Estimate mass of sample Dosing: F1 Button - Select dosing process F2 Button - Choose client F3 Button - Set tare Screen button 1 - Local parameters Screen button 2 - Select dosing process Screen button 3 - Start...
Page 76 F2 Button - Choose client F3 Button - Set tare Screen button 1 - Local parameters Screen button 2 - Determine liquid density Screen button 3 - Determine solid density Screen button 4 - Stop Animal F1 Button - Choose product weighing: F2 Button - Choose client...
Page 77: Displaying Platforms
Caution: The list of functions that can be attributed to keys or buttons is listed in APPENDIX B of this manual. 17.3. Displaying platforms If a scale is equipped with two platforms users can switch between platforms in three ways: •...
Page 78: Argraph "Fast Weighing
• Select option < Bargraph type> and set desired bargraph type. Accessible bargraphs: • Quick weighing, • None (Bargraph is not displayed), • Signalling checkweighing ranges, • Linear, • Control *. *) – Applies to the CPG mode only. In the CPG mode other bargraph types are not accessible.
Page 79: Argraph "Signalling Of Checkweighing Ranges
Means of operation: • The bargraph consists of 8 red fields and three green fields. • The green fields signal weighments between MIN and MAX threshold, where: MIN = the minimum threshold of acceptable weighment - LO MAX = the maximum threshold of acceptable weighment - HI •...
Page 80: Argraph Type: „Linear
Stable – signalling of OK thresholds is previewed on exceeding LO threshold and OK threshold working mode reaching stable measurement result; Unstable – signalling of OK thresholds is previewed on exceeding LO threshold Colour selection for signalling MIN threshold. Min threshold signalling colour 18 colours palette available.
Page 81: Control" Bargraph
Colour selection for signalling MIN Min threshold signalling colour threshold. 18 colours palette available. Colour selection for signalling OK OK threshold signalling colour threshold. 18 colours palette available. Colour selection for signalling MAX Max threshold signalling colour threshold. 18 colours palette available. Background colour selection for MIN, Min Max range background colour MAX range of the bargraph.
Page 82 Means of operation: The bargraph features signalization points of: • Nominal mass Qn declared for a product, • MIN, MAX thresholds – if such are declared, • Mass value for Qn-T, • Mass value for Qn-2T, • Mass value for Qn+T, •...
Page 83: Inputs / Outputs
• Signalling mass above the set value of Qn+2T: Caution: In case of additional declaring the values for MIN, MAX limits, the “control” bargraph refers to the MIN, MAX limits and the nominal mass, but without displaying the errors for T and 2T. 18.
Page 84: Configuration Of Outputs
18.2. Configuration of outputs Ascribing a function to the output enables the output at the same time. If an output has no ascribed function it is disabled. Procedure: • Enter < Inputs / Outputs> according to ch. 18 of this manual, •...
Page 85: Au Horization
PGC – pending Signal for awaiting for PGC control control *) Not applicable to „Standard” software. • Choose the required function from the list and return to weighing saving the changes according to ch. 12.2 of this manual. Caution: By default all outputs have no function attributed – setting <None>. 19.
Page 86: Ate And Time
19.2. Date and time Default settings allow a logged-in Administrator to change settings of date and time. Software however allows to change the access level to this option: < Date and time>. Procedure: • Enter parameters’ group < Authorization> according to ch. 19 of this manual, choose <...
Page 87: Databases Edition
19.4. Databases edition It is possible to set the access levels to the following databases: • Database of Products, • Database of Clients, • Database of Formulations, • Database of Dosing processes, • Database of Packages, • Database of Warehouses, •...
Page 88: Set Element From The Database
Procedure: • Enter parameters’ group < Authorization> according to ch. 19 of this manual, choose: „ Databases edition / Delete older data”, and then set the parameter. Accessible authorization levels: None, Operator, Advanced Operator, Administrator. 19.6. Set element from the database The user may set authorization levels for scales operator when it comes to selection of particular database positions by the operator: •...
Page 89: Cpg
19.7. CPG The user may set authorization levels when it comes to modification of the following local parameters values of < CPG> operating mode: • Batch number, • Number of batches, • Number of samples, • Average tare estimation, • Tare, •...
Page 90: Start Unit
Procedure: • Enter submenu < Units> in accordance with ch. 20 of this user manual, • Select option < Accessibility> which opens a window with a list of available weighing units with their accessibility attribute. Where: - Weighing unit enabled - Weighing unit disabled •...
Page 91: User Defined Units
20.3. User defined units An option only for non-verified scale Procedure: • Enter submenu < Units> in accordance with ch. 20 of this user manual, • Select option < Defined unit 1> and determine the values of the following parameters: Multiplier Multiplier of scale’s adjustment unit Name...
Page 92: Other Parameters
21. OTHER PARAMETERS There is a group of parameters different from others which influence the operation of the scale. They are gathered in group < Others> e.g. language, beep etc. To enter < Others>, press and then „ Others”. 21.1. Languages Procedure: •...
Page 93: Sound Signal
Icon Name Value Description Selection of date format. Possible values: d.M.yy, d.M.yyyy, d/M/yy, dd.MM.yy, dd.MM.yyyy, dd.MMM.yyyy, dd/MM/yy, Date format yyyy.MM.dd * dd/MM/yyyy, dd-MMM-yy, dd-MM-yy, M/d/yy, M/d/yyyy, MM/dd/yy, MM/dd/yyyy, yy/MM/dd, yy-M-dd, yy-MM-dd, yyyy.MM.dd, yyyy-M-dd, yyyy-MM-dd. Selection of time format. Possible values: H.mm.ss, H:mm:ss, H-mm-ss, HH.mm.ss, HH:mm:ss, HH-mm-ss, H.mm.ss tt, Time format...
Page 94: Screen Volume
21.4. Screen volume The user can control volume level being an effect of touching the screen, the volume can be modified within 0% - 100% range. Default value of the volume level is 0%. Procedure: • Enter < Others> submenu as described in chapter 21 of this manual, •...
Page 95: Energy Saving Mode
Procedure: • Enter submenu < Others> according to ch. 21 of this manual, • Select < Touch Screen Calibration> and then an editing field appears, • Using a thin and soft pointer press (keep pressed for some time) in the point where the cross appears, after indicating the 4 place confirm changes by pressing 21.7.
Page 96: Proximity Sensor
Procedure: • Enter submenu < Others> according to ch. 21 of this manual, • Select < Screen timeout> submenu, <Screen timeout> editing window with an on screen keyboard is displayed, • Enter required time value in [s] and press button to confirm. 21.9.
Page 97: Tart Logo
21.11. Start logo Submenu < Start logo> allows to substitute a “start” graphic file of a scale with another one located on a memory stick. Procedure: • Put a memory stick into USB port of a scale, • Enter submenu: „ Others / Start logo”...
Page 98: 1.13. Export / Import Of Settings
10 [s] - Displaying an information about errors for 10 [s] - Displaying an information about errors until it has been confirmed with button. 21.13. Export / import of settings The user can export/import scale settings (printout templates, user parameters) using flash memory stick. Procedure for settings export: •...
Page 99: Adjusting Procedure
22.1. Adjusting procedure • Enter submenu < User Adjustment > according to ch. 22 and select: “ Adjustment”, • After entering the parameter the following message box appears: • Take the load off the pan of platform 1, • Press button .
Page 100: Start Mass Adjustment
• Accept the message box by pressing key and return to weighing mode. < Setting of start mass> parameter allows to adjust start mass of platform 1. Caution: The factory adjustment process for platforms 2, 3, 4 is analogical to the one described above.
Page 101: Report From Adjustment Process
• After the procedure has been completed the following message box appears: • Accept the message box by pressing key and return to weighing mode. 22.3. Report from adjustment process Parameter < Report printout> enables activating the function of automatic printout of a report from adjustment process on a printer plugged to the scale.
Page 102: 2.4. Adjustment Track Record
22.4. Adjustment track record Each completed adjustment process is automatically saved in scale’s database in submenu < Adjustment track record>. In order to enter submenu < Adjustment track record >, press key, and „ User Adjustment / Adjustment track record”. Files comprising reports have names with time and date when the process was performed.
Page 103: On-Line Updating
• Select parameter < Software version on server> which reads software version and its availability date on RADWAG server. Caution: In case of no connection with the global network Intranet or incorrect settings of Ethernet parameters, the scale displays the following message: “...
Page 104: Update From Pen Drive
• After downloading the update press an active key which is followed by displaying a message: • Accept the message by pressing key. The terminal shall restart with update installing procedure. 23.2. Update from pen drive Procedure: • Copy file “update.pue71” containing the current software version onto the external data storage device (to the main catalogue), •...
Page 105: 3.3. Changes In Software
• Accept the message by pressing key which automatically starts the updating process. On its completion the terminal displays the following message: • Accept the message by pressing key. The terminal shall restart with update installing procedure. 23.3. Changes in software Parameter <...
Page 106: Special Functions Of Working Modes
24. SPECIAL FUNCTIONS OF WORKING MODES Scale can operate in following work modes: Weighing Counting pieces Deviations Dosing Formulation Density Weighing animals Vehicle scale Work modes can be configured in < Working Modes>. To enter submenu < Working Modes>, press and then „...
Page 107: Working Modes Accessibility
Parts Percent Weighing Weighing Density counting setup animals Save Mode Down-weighing Checkweighing Tare mode Labelling mode Statistics Differential weighing Min 2, Max 2 thresholds active Peak hold Information about saved measurement Ingredient weight entered manually Other special functions are related directly to a specific working mode, and they are described in further part of this user manual.
Page 108: Save Mode
• Set accessibility attribute for each of the working modes and return to weighing mode. 24.2. Save mode Depending on setting parameter < Save Mode> users can send data from the scale to an external device. Procedure: • Enter parameters group < Working modes>...
Page 109: Checkweighing
Procedure: • Enter parameters group < Working Modes> according to ch. 24 of this manual, • Enter the required working mode and choose < Down-weighing> and then set the required option. Accessible options: Traditional weighing Down-weighing mode 24.4. Checkweighing In case of enabling the checkweighing mode, printouts are performed only when a weighing is between MIN and MAX thresholds that have been defined before.
Page 110: Labelling Mode
• Enter the required working mode and choose < Tare mode> and then set the required option. Options: Single Basic tare mode. The set (chosen) tare value is overwritten after entering a new value Current sum Summing up tare values of product and package together with manually inscribed tare.
Page 111: Etting Of The Number Of Labels To Print
24.6.1. Setting of the number of labels to print In the parameter < Number of labels> user defines the amount of labels. They are printed on the printer connected to the weight. Procedure: • Enter parameters group < Working Modes> according to ch.
Page 112: Utomatic Triggering Of Cumulative Labels
Procedure: • Enter parameters group < Working Modes> according to ch. 24 of this manual, • Enter the required working mode and choose: „ Labelling mode / No. of CC labels”, then the editing field <No. of CC labels> with the screen keyboard is opened, •...
Page 113: 4.6.5. Automatic Triggering Cumulative Labels Of Cumulative Labels
Printing followed by zeroing label counter or the total mass Printing without zeroing label counter or the total mass By default setting button is accessible in the bottom part of the display but activating the button can be done in submenu: „...
Page 114 • Enter the required working mode and choose: „ Labelling mode / CC label automatic triggering / Mode” and then set the required option: Cumulative label of cumulative labels printout is initiated None by pressing Cumulative label of cumulative labels printout is initiated by Mass exceeding the value set in parameter <...
Page 115: Statistics
− If parameter < Mode> is set to <Number> use the screen keyboard to enter the required counter value as a threshold to trigger off printing CC labels. • Confirm the changes introduced by pressing 24.7. Statistics All statistics are continuously updated after each measurement is saved in the scale memory.
Page 116: Ocal Settings
24.8.1. Local settings Local settings for < Differential weighing> function are to be accessed in submenu: „ Working modes / Weighing / Differential weighing: Activation of differential weighing function Activation - function active, - function inactive) Batch type, for differential weighing: Value –...
Page 117: Nformation About Saved Measurement
• Enter the required working mode and choose < Peak hold> and then set the required option. Where: Scale operates in standard weighing mode Scale operates with mode forcing lock of maximum indication on the display, i.e. peak hold. • On loading the weighing pan with changeable force, the displays locks the indication of the maximum measured force.
Page 118: Packaging Quantity Query
24.11. Packaging quantity query The user can use packaging weight multiplier function. To do it parameter: < Ingredient weight entered manually> must be activated. Procedure: • Enter submenu < Working modes> according to ch. 24 of this manual • Enter „Weighing” mode and activate option: < Ingredient weight entered manually>, •...
Page 119: Local Setting Of A Working Mode
25.2. Local setting of a working mode Local setting of a working mode < Weighing> are accessible on pressing a hot key < Local parameters>: Save Mode Detailed description in ch. 24.2 of the user manual Down-weighing Detailed description in ch. 24.3 of the user manual Checkweighing Detailed description in ch.
Page 120: Local Settings Of The Working Mode
• Choose < Parts counting >, program automatically returns to the main window displaying icon in the top bar, • The weight unit is automatically changed to „pcs” and two screen buttons on the right side appear: Enter part mass Estimate part mass 26.2.
Page 121: Utomatic Correction Of Reference Mass
26.2.1. Automatic correction of reference mass It concerns the < Parts counting> working mode Working mode < Parts counting> comprises a special function < Automatic correction of reference mass>, that can be used for correcting the unit mass <SMP>. To enable the function in parameters you need to: •...
Page 122: Minimum Reference Mass
Caution: While the parts counting function is active the functionality of button is changed. Pressing does not result in printing and saving weighments. 26.2.2. Minimum reference mass It concerns the < Parts counting > working mode Users before beginning the procedure of single piece mass evaluation can declare “minimum reference mass”...
Page 123: Setting A Reference Unit By Weighing A Sample
Caution: 1. In case of entering a reference unit higher then the maximum weighing range of the main scale the program will display a message box: <Value too high>, 2. In case of entering the single piece mass lower than 0.1 d, the program will display a message box: <Value to small>.
Page 124: Setting The Reference Mass By Entering Single Piece Mass Directly To The Database
26.5. Setting the reference mass by entering single piece mass directly to the database After selecting a product from the product database a mass of single piece from the field <Mass> is used. Procedure: • While in < Parts counting > press •...
Page 125: Starting The Operating Mode
27.1. Starting the operating mode Procedure: • While in the main window press in the top bar of the window then you will see a submenu <Working Modes> comprising a list of modes, • Choose mode < Deviations>, the program will automatically returns to the main window displaying icon in the top bar •...
Page 126: Reference Unit Mass Estimated By Weighment
27.3. Reference unit mass estimated by weighment Procedure: • Enter < Deviations> according to ch. 27.1 of this manual, • If the standard is to be weighed in a container, the container needs to be put on the pan and tarred, •...
Page 127: Starting The Working Mode
28.1. Starting the working mode Procedure: • While in main window of the software, press on-screen key, located in the top bar of the window, which opens submenu <Working Modes> containing the list of available working modes, • Select working mode < Dosing>, the software automatically returns to displaying the main window, and the top bar indicates the pictogram of a selected working mode...
Page 128: Local Setting Of A Working Mode
A dosing process can be searched in a database by: • the name of a dosing process < > • the code of a dosing process < > Processes carried out on different weighing platforms operated by the same terminal, can also be dependent on each other, e.g.: dosing on weighing platform 2 can be initiated only on completing dosing on weighing platform 1, which is confirmed by a signal from appropriate sensor.
Page 129: Description Of Functions And Setting Dosing Process
< Global> settings are dedicated for the process of creating simple dosing processes, e.g.: dosing a single ingredient on all weighing platforms. 28.4. Description of functions and setting dosing process While creating dosing process, the user has access to the following functions: Short Icon...
Page 130 Function determining interval between carrying out the following dosing process steps. The [TI] Delay function determines pending time for the following step counted in seconds. Determination of pending time counted in Time seconds Text description of an interval displayed on Description terminal’s touch panel Zeroing the weighing platform, equal to...
Page 131 Function determining quantity of batches of weighed ingredient, that is added to a dosing process. Mass of a single batch is determined Give number in a product selected from the database [ET] of batching (Products database – field Mass). Product’s mass is multiplied by a specific value, and such repetitions determined mass is added to weighing process.
Page 132: Creating A New Dosing Process
28.5. Creating a new dosing process Creating a new dosing process is initiated by specifying its name and code, followed by determining processes on each of the weighing platforms. Procedure: • Press key and select option < Databases> from main menu then select <...
Page 133: Instan S Of Dosing Processes
28.6. Instances of dosing processes 28.6.1. Instance 1 – Manual dosing process of 4 ingredients on 2 weighing platforms Description: A dosing process contains 4 ingredients, which are weighed on two weighing platforms: • Weighing Platform 1: ingredients: Flour and Sugar •...
Page 134 [5s] Place empty Pending for loading an empty container 8. [TI] Delay container for the second product Input 1 has to take increasing tendency – 9. [CI] Input Input 1 – „/” press function key confirming loading a condition container 10.
Page 135: Nstance 2 - Automatic Dosing Of 2 Ingredients On 2 Weighing Platforms
Checking condition, whether signal flag 1 is set to value “1” – i.e. checking whether 8. [CF] Flags desired part of the process has been already Signal flag 1 – „1” condition realized on the weighing platform no. 1. If Yes, then dosing process on the second weighing platform shall continue.
Page 136 The condition is marked with signal flags, which determine formulation making process between the weighing platforms, in a way which orders dosing Water ingredient as the second one. The whole process is described below in tables, separately for each weighing platform. Dosing process name: Instance 2 Dosing process code: 2222 Dosing process from a terminal level:...
Page 137: Instance 3 - Mixed Dosing Process
Platform 2 Icon Step Value Description Checking condition, whether signal flag 1 is set to value “1” – i.e. checking whether 1. [CF] Flags Signal flag 1 – desired part of the process has been condition „1” already realized on the weighing platform no.
Page 138 Dosing process is carried out manually and automatically, and it incudes a condition that the dosing sequence is strictly determined – dosing of “Water” ingredient can be initiated only on completing the dosing process of ingredient “Flour” and “Sugar”. Ingredient “Seasoning” will be added as the last one to the dosing process.
Page 139 11. [T] Tare Tare Tarring the weighing platform no. 1 12. [DH] Dose Manual weighing product Sugar to 0,4 kg [Sugar] manually obtain 0,4 kg mass [5s] Unload container Pending for unloading the container with 13. [TI] Delay with product “Sugar”...
Page 140: Reporting Of Completed Dosing Processes
Platform 2: Icon Step Value Description Checking condition, whether signal flag 1 is set to 1. [CF] value “1” – i.e. checking whether desired part of the Flags Signal flag 1 – „1” process has been already realized on the weighing condition platform no.
Page 141: Working Modes - Formulation
Default form of the report from dosing template: ---------------------------------------------- Dosing process ---------------------------------------------- {40:Start date:,-25}{180} {40:End date:,-25}{181} {40:Name:,-25}{175} {40:Code:,-25}{176} {40:Status:,-25}{182} {40:Measurements:,-25} ---------------------------------------------- {185:(50,-20) (7)(11) (40:Nominal Mass:,-25)(186)(11) (40:Difference:,-25)(187)(11) ---------------------------------------------- }{40:Mass:,-25}{184}{11} ---------------------------------------------- The report from each completed process is simultaneously saved in the database of <...
Page 142: Local Setting Of A Working Mode
Local parameters Select formulation Start formula making process Stop formula making process Select formulation ingredient from the list Select previous formulation ingredient to to be processed Select net formulation ingredient to be processed Set “mass from hand” – mass of an ingredient supplied in ready packaged and with determined mass Edit lot number of an ingredient and/or sample of a formulation ingredient...
Page 143: Creating A New Formulation
Enable portion weighing mode of a formulation Portion weighing for a random number of portions (samples) until obtaining a target mass. Enable automatic printout of a formulation report Report printout after completing the formula ma king process 29.3. Creating a new formulation Procedure: •...
Page 144 • After entering a selected weighing platform add the ingredients formulation one by one by pressing < Add> key. List of data created for an ingredient of a formulation: Name Name of an ingredient in a formulation Code Code of an ingredient in a formulation An ingredient of a formulation selected from the Product database of products...
Page 145 3) – in case of declaring the value of the low deviation as greater than the declared ingredient mass, the software displays the following message: 4) – in case the sum of ingredients mass and the value of high deviation are exceeding the maximum capacity of a weighing platform, the software displays the following message: •...
Page 146: Formula Making Process
Edit Delete Cancel • Press “Add” and define a new ingredient of a formulation. • After specifying all ingredients of a formulation go back to the main window by pressing key. 29.4. Formula making process Starting the making process requires that the authorization (access formula level) of the logged user is sufficient to start the process.
Page 147 In case when: 1. The inserted code of the current ingredient is incorrect, and the ingredient is in formulation composition, the software displays the following message: <Incorrect Ingredient Code. Ingredient already in formulation content. Go to this ingredient?>. Accept this message by key.
Page 148: Reporting From Completed Formula Making Processes
Portion: -500.0 g Current deviation from the reference mass Charge: 1 / 10 Number of weighed charge / Total number of charges Completed: 0% Process progress Caution: • If on process start the weighing platform is loaded, the software will indicate message <Load appropriate product>...
Page 149: Working Mode - Cpg (Control Of Prepacked Goods)
Caution: Submenu: “ Devices / Printer / Printouts / Formulation report printout template” enables optional modifying of the report template (see ch. 16.2.3 of this user manual). Default form of the report template from formula making process: ---------------------------------------------- Formulation ---------------------------------------------- {40:Start date:,-25}{240} {40:End date:,-25}{241} {40:Name:,-25}{220}...
Page 150: Starting The Working Mode
The computer software enables real time acquiring data from each connected scale. The system allows for starting a control process from the scale or from the level of computer software. The acquired data allow for carrying out a quality control of manufactured packaged goods for: •...
Page 151: Control Settings Mode Window
Where: Entering control settings window 30.2. Control settings mode window Caution: Before entering the control settings mode carry out Logging procedure, as described in ch. 11.1 of this manual. Press button located at the bottom of the < CPG> mode home scre which opens control settings window: Where: Selecting product from the database...
Page 152: Local Setting Of A Working Mode
30.3. Local setting of a working mode Local settings of the working mode < CPG> are accessible on pressing a hot-key < Local parameters> in the control settings window: Detailed description in ch. 24.1 of the user Save mode manual Enabling simultaneous carrying out two Number of accessible controls control processes (see ch.
Page 153 List of data definable for a control: Pictogram Data name Description Name Product name Code Product code Mass Product nominal mass Product tare value (set automatically on Tare selecting a product from the database) Control type: Non-destructive Average Tare, CPG mode Non-destructive Empty-Full, Destructive Full- Empty, Destructive Empty-Full Declaring quantity of a controlled batch...
Page 154 • List of data for internal criteria Enabling / disabling internal control Internal control criteria Sample quantity Quantity of a product sample Value of negative permissible error –T, set in a weighing unit determined for the product. Error value [- T] Measurements below the Qn-T value will be comprehended as defective.
Page 155: Control Start Procedure
30.5. Control start procedure To start testing: • An operator needs to be logged on with the authorization access level high enough to perform testing. Caution: The Logging on procedure is described in ch. 11. The procedure of outlining the authorization level is described in ch. 19 of this manual. •...
Page 156: Control Aborting Procedure
Caution: If before control start the operator: • Does not remove a load from the weighing pan or other criteria for zeroing are failed (e.g. unstable weighing result) the scale displays a message: <Unable to start control. Zeroing error>, • Does not log in or the logged operator is not authorized to carry out the control, the scale displays a message: <No authorization>, •...
Page 157: Logging Out From A Control Process In Progress
30.7. Logging out from a control process in progress Procedure: • While in control mode press pictogram with name of the logged operator located in the bottom bar of the display, • The operator is automatically logged out and simultaneously a window <Insert Password>...
Page 158: Non-Destructive Average Tare Control Mode
where: Restart control - information for an operator on a possibility to resume a control process in progress - Control resuming button • Pressing the button causes displaying a Logging in window <Insert Password> with the name of previously logged operator. •...
Page 159 - 0,25T criterion value in [g] - Average tare of a packaging in [g] - Standard deviation - Characteristics of negative errors T1 in a sample - Characteristics of negative errors 2T1 in a sample - Net mass of the controlled package - Packaging tare Tare - Packaging control status...
Page 160 Pressing key causes moving to the control process with simultaneous saving the determined average mass of a packaging in product record in the database. During the control process in progress the software carries out real-time updating of measurement results and displays them in the corresponding fields for informing an operator on control result: Where: Product...
Page 161 Control status: positive, negative Status Put full Commands on control process with quantity of all measurements in a batch Data on a control process in progress Change of the workspace: numerical data / chart Control completion • Control status Control status features a corresponding graphic interpretation: - positive, - negative (permitted to control sample 2) - negative...
Page 162 Pressing key causes returning to the control process in progress. Pressing key causes moving to displaying a list of completed weighments: In order to return to the control process in progress press key. • Change of the workspace Pressing key causes displaying the workspace in a form of chart with measurement results:...
Page 163 Additionally, pressing the workspace area enables an operator to change its format (from a line chart to a bar chart): In order to disable the chart press key for the second time. After completing the control the scale generates a process summary, and the accomplished control is automatically saved in the scale database:...
Page 164 Pressing key causes printing a report on a printer connected to the scale. key causes returning to settings window of the working Pressing mode < CPG> without printing a report. Caution: In case the scale cooperates with the computer software < E2R System>...
Page 165: Performing Non-Destructive Testing In Mode Empty-Full
Caution: A pattern and example of the report from testing products are described in ch. 30.14 of this manual. A pattern and example of the report from estimating average tare are described in ch. 30.13 of this manual. 30.9. Performing non-destructive testing in mode Empty-Full For mode „Non-destructive Empty-Full”...
Page 166: Erforming Destructive Testing In Modes Empty-Full And Full-Empty
Tare Tare of the packaging Status Control status (in accordance with ch. 30.6) Commands on control process Put Empty 1/10 Value of the measuring lot (1/3) Data on a control process in progress (in accordance with ch. 30.6 of this manual) Change of the workspace: numerical data / chart (in accordance with ch.
Page 167: Control N Accordance With Internal Criteria
After the test has been completed the test is summarized (see ch. 30.8) and the results are automatically saved in the database. Caution: A pattern and example of the report from estimating average tare are described in ch. 30.14 of this manual. 30.11.
Page 168 Where: Product Name of the controlled product Code Code of the controlled product Nominal value of the controlled product Average mass of the controlled product Value of the negative disqualifying average Value of the positive disqualifying average Characteristics of negative errors T in a sample (in accordance with ch.
Page 169: Bort Of Control - Procedure
Change of the workspace: numerical data / chart (in accordance with ch. 30.6 of this manual) Abort of control After the test has been completed the test is summarized (see ch. 30.8) and the results are automatically saved in the database. Caution: A pattern and example of the report from estimating average tare are described in ch.
Page 170: Procedure Of Control Completion
30.11.2. Procedure of control completion Completion of control realized in accordance with internal criteria may be carried out in two ways: • Automatically All samples control – number of controlled samples accordant with declared value in <Sample quantity> parameter. On completion of the control a process summary is generated (see point 30.8 of this manual).
Page 171 • Change functions of the hot-keys for the following screens: home screen, settings and process screens. Enable hot-keys: < Set control 1> and < Set control 2> for the above screens. Entering the “settings window” of a control causes displaying data on a control identifying number of the enabled control: Caution: With a multiplatform scale, an operator using the parameter <...
Page 172: Eport From Estimating Average Tare
Caution: Processes: • Control carrying out, • Logging out during control in progress, • Control termination, are the same as in case of the above parts of this manual. 30.13. Report from estimating average tare Report example: Average Tare Report U/26/09/09/10/56/T --------------------------------------- Balance Type: WPY KTP...
Page 173: Report From Product Testing
Report pattern: In submenu < Printouts> users can edit the pattern of the average tare report (see ch. 16.2.3). The default pattern is shown below: Average Tare Report {301} --------------------------------------- {40:Balance type:,-20}{44} {40:Max:,-20}{34} {40:d=e:,-20}{33} {40:Factory number:,-20}{32} {40:Date:,-20}{295} {40:Product:,-20}{50} {40:Tare:,-20}{54} g {40:Value 0.25T1:,-20}{298} g {40:Number of measurements:,-20}{299} {40:Standard deviation:,-20}...
Page 174 Nominal Mass: 520 g Tare: 7.9 g T1 error border: 15 g 2T1 error border: 30 g Batch quantity: Number of measurements: 30 Number of T1 errors: 0 Number of 2T1 errors: 0 Min: 518 g Max: 529.5 g Average: 519.9833 g Total: 15599.5 g...
Page 175 Report pattern: In submenu < Printouts> users can edit the pattern of the average tare report (see ch. 16.2.3). The default pattern is shown below: CPG Report {279} --------------------------------------- {40:Balance type:,-20}{44} {40:Max:,-20}{34} {40:d=e:,-20}{33} {40:Factory number:,-20}{32} {40:Start date:,-20}{261} {40:End date:,-20}{262} {40:Operator:,-20}{75} {40:Product:,-20}{50} {40:Batch number:,-20}{260} {40:Nominal Mass:,-20}{53}{278}...
Page 176: Working Modes - Density
31. WORKING MODES – DENSITY Working mode < Density> enables determining density of solids, liquids and materials of high viscosity. The density is determined on basis of Archimedes principle, according to which any floating object displaces its own weight of fluid. The density mode also enables utilizing a pycnometer for determining density of liquids.
Page 177: Carrying Out Density Determination Procedure
Ask about sample Function ordering inserting number of a sample before initiating the test procedure number Parameter designed for manual determining mass of a pycnometer expressed in [g]. If inserted value is equal Pycnometer mass to „0” then on test procedure start, the pycnometer mass shall be measured.
Page 178 Process course: • Press < Local parameters> key to enter the setting of local parameters in density mode. • Press < Sinker volume> in order to insert the volume of the sinker (given in [cm ]) which is immersed in the tested liquid. •...
Page 179: Etermining Density Of Solids
31.3.2. Determining density of solids Density of solids is determined by weighing a solid object in two different medium: in the air and in auxiliary liquid with determined density. The difference between the two measurements is displacement weight, which is used by scale software to calculate the density of tested solid. Before starting the measurement select <...
Page 180: Etermining Density Of Pycnometer
Caution: If in the local parameters, < Ask about sample number> function is enabled, then on initiating the process, the system asks for inserting the number of tested sample. The inserted sample number is linked to the process data and saved in the database. •...
Page 181 The excess of liquid pouring through the capillary tube is removed with an absorbent paper. Then, the vessel is immediately placed on a scale, and its mass is determined as quickly as possible. During the mass measurement, due to contraction of the volume of liquid its level usually decreases in the capillary tube, but this does not matter if at the time of placing instrument on the scale, it was completely filled and had correct temperature.
Page 182: Determining Density Of A Porous Body
Caution: If in the local parameters, < Ask about sample number> function is enabled, then on initiating the process, the system asks for inserting the number of tested sample. The inserted sample number is linked to the process data and saved in the database. •...
Page 183 Process course: • Press < Local parameters> key to enter the setting of local parameters in density mode. • Press < Standard liquid> key to select the auxiliary liquid used for the density determination procedure. If the auxiliary liquid is other than “Water”...
Page 184: Reporting From Completed Density Determination Processes
• On carrying out the third measurement, the scale automatically determines the density of the porous body, and indicates the result on terminal’s display. If the user needs a report from the density determination process, it can be printed on a plugged printer by pressing key.
Page 185: Table Of Density Parameter For Water
31.5. Table of density parameter for water T/°C 0.99973 0.99972 0.99971 0.99970 0.99969 0.99968 0.99967 0.99966 0.99965 0.99964 0.99963 0.99962 0.99961 0.99960 0.99959 0.99958 0.99957 0.99956 0.99955 0.99954 0.99953 0.99951 0.99950 0.99949 0.99948 0.99947 0.99946 0.99944 0.99943 0.99942 0.99941 0.99939 0.99938 0.99937 0.99935 0.99934 0.99933 0.99931 0.99930 0.99929 0.99927 0.99926 0.99924 0.99923 0.99922 0.99920 0.99919 0.99917 0.99916 0.99914 0.99913 0.99911 0.99910 0.99908 0.99907 0.99905 0.99904 0.99902 0.99900 0.99899 0.99897 0.99896 0.99894 0.99892 0.99891 0.99889 0.99887 0.99885 0.99884 0.99882...
Page 186: Working Modes - Animal Weighing
32. WORKING MODES – ANIMAL WEIGHING Working mode < Animal weighing> enables weighing objects which do not stabilize if placed on scale’s weighing platform and while carrying out weighing process. Weighing process is achieved by implementing parameter of time for stability of measurement, which is set in global parameters of the working mode.
Page 187: Carrying Out Animals Weighing Procedure
Declaration of process duration in seconds (from 1s to 90s) – measurements carried out in set time Averaging time interval are used to calculate mean value, which is the result of the measurement Operation mode, in which the scale automatically begins the following measuring process, if the load Automatic mode placed on scale’s weighing platform exceeds value...
Page 188 • Select working mode < Vehicle Scale>, the software automatically returns to the main window: Where: Select a vehicle Default transaction type Local parameters of a working mode Select an open transaction Select a product Select a client Abort an ongoing transaction...
Page 189: Working Mode Local Settings
33.2. Working mode local settings The local settings of working mode < Vehicle Scale> are accessed by pressing an hot-key < Local settings>: Default transaction Selecting a default transaction type. Available type settings: Entrance, Exit, Control weighment. Declaring the means for selecting a vehicle. Select vehicle Available options: From list, From hand, By name, By code.
Page 190 Procedures for carrying out an entrance transaction and an exit transaction are the same, therefore the further part of the user manual contains description of an entrance transaction only. Before starting a transaction enter to scale memory general parameters of the working mode (see point 33.2 of this user manual). Procedure: •...
Page 191 Caution: 1. Additionally, an operator can: • Assign a product to a transaction by pressing button, • Assign a client to a transaction by pressing button. 2. Before starting a transaction, first an operator should select a vehicle to be weighed. Otherwise the scale displays a message <...
Page 192 • At the same time, a printer connected to the scale prints an “Entrance ticket”. Caution: A default format of an „Entrance ticket” template is described in point 33.5 of this user manual. • After the same vehicle enters onto the weighbridge (entrance) and stabilizing of measurement result, accept the measurement by pressing ENTER/PRINT button which opens a process summary window: Caution:...
Page 193: Control Weighment Transaction
33.3.2. Control weighment transaction Changes of transaction type are carried out by pressing , where: Entrance Exit Control weighment Before starting a transaction enter to scale memory general parameters of the working mode (see point 33.2 of this user manual). Procedure: •...
Page 194 Confirm weighing 1 - A message for an operator. The scale waits for accepting the control weighment Caution: Additionally, an operator should determine: − Assign a product to a transaction by pressing button, − Assign a client to a transaction by pressing button, •...
Page 195: Open Transactions Table
• After accepting the summary window of the “Report from Vehicle Transaction” the software automatically returns to the main window. 33.4. Open transactions table A scale user is able to start an optional number of transactions at the same time. All opened (unfinished) transactions are temporarily saved in the “table of opened transactions”.
Page 196 Default content of printout templates: Entrance Ticket Printout ---------------------------------------- Entrance ticket Template: ---------------------------------------- {40:Date:,-20}{4} {40:Vehicle:,-20}{210} {40:Mass on entrance:,-20}{7}{11} Signature......---------------------------------------- Exit Ticket Printout ---------------------------------------- Exit ticket Template: ---------------------------------------- {40: Date:,-20}{4} {40: Vehicle:,-20}{210} {40: Mass on exit:,-20}{7}{11} Signature......---------------------------------------- Control Weighment Ticket ---------------------------------------- Control weighment ticket Printout Template:...
Page 197: Executed Transactions - Reporting
33.6. Executed transactions – reporting Each completed transaction is automatically saved and stored in the database of < Reports from Vehicle Scale>. Each database record features the following data: • Vehicle registration number, • Transaction type (entrance, exit or control weighment), •...
Page 198: Database Configuration
Warehouses Labels Universal variables Extra variables Images In order to enter < Databases>, press and choose < Databases>. 34.1. Database configuration. < Databases configuration> submenu enables the user to: • Set databases availability • Categorize product • Declare data operation for databases: product, operators, clients, extra variables •...
Page 199: Ategories
Where: - Accessible database - Inaccessible database 34.1.2. Categories < Categories> serves to divide product databases into folders (categories) in order to optimally group particular records. To operate product categories < Product categories> parameter needs to be activated. The parameter is located in „ Databases configuration / categories”...
Page 200: Atabase Variables Operation
34.1.3. Database variables operation The user can turn on/off operation of database variables for: • Product database, • Operators database, • Clients database. Procedure: • Enter < Database configuration> submenu, • Choose a demanded database to view a list of variables with accessibility attribute.
Page 201: Hange Database Records Preview
34.1.5. Change database records preview < Records preview> submenu allows to swap between two different iews of the displayed records: „list” or „tiles ”. Procedure: • Enter submenu: „ Databases configuration / Records preview”, • Change records view for a demanded database. Where: - List - Tiles...
Page 202: Searching Databases
34.2. Searching databases Users can quickly search databases according to the following criteria: • Name, • Code. 4.2.1. Quick name search Procedur • Enter < Databases> according to ch. 34 of this manual, • Enter < Products>, • Press , then an editing field appears <Search by name> with the screen keyboard, •...
Page 203: Adding New Items In Databases
34.3. Adding new items in databases Procedure: • Enter < Databases> according to ch. 34 of this manual, • Enter database < Products>, • Press , then the message is displayed: <Create new record?>, • Confirm it by pressing , the program automatically ent edit window of a new record.
Page 204: Context Menu
• After editing the required record press in the top bar of the display, • If a printer is connected information about the selected product is printed. Caution: Default printout templates for printing records from different databases re described in ch. 16.2.3 of this manual. 4.6.
Page 205: Database Edit Window
Wher e: Edit Edit record Delete Delete record Print Printout of information about a record Copy Make a record copy Cancel Cancel (turn off) the context menu 4.7. D atabase edit window The database edition can be performed by an administrator. 34.7.1.
Page 206: O 34.7.2. Atabase Of Products
Working modes Assigning a working mode to an operator Automatic mode: Logging of a user Automatically automatically enables a working mode recently enabled by this user Permanent assigning a specific working mode Change working to a logged operator. Setting “None” disables mode the function.
Page 207 Maximum correction Maximal value of dosing correction value Minimum mass for checkweighing Maximum mass for checkweighing Declaring deviation type: measuring unit of a Deviation type value in [%] Low deviation from mass (mass of an Low deviation ingredient in a formulation) High deviation from mass (mass of an High deviation ingredient in a formulation)
Page 208: Atabase Of Clients
1) – Variable name dependant on an enabled working mode. In case of working modes: Weighing, Dosing, Formulation, Density, Animal weighing the variable takes the name: “Mass”. In case of the working mode “Parts counting” the variable takes the name: “Part mass”. In case of the working mode “Percent setup (Deviations)”...
Page 209: Atabase Of Formulations
• Enter < Dosing processes> and press the required position. List of data for a selected dosing process: Name Dosing process name Code Dosing process code Platform 1 Weighing platform no. 1 determined for a specific terminal Platform 2 * Weighing platform no.
Page 210: Atabase Of Pgc Schedules
Charge Measuring charge of a formulation 34.7.6. Database of PGC schedules Procedure: • Enter < Databases> according to ch. 34 of this manual, • Enter < Time Schedules PGC> and press the required position. ist of data for selected PGC schedule: Product Assigning product to PGC schedule Batch size...
Page 211: Atabase Of Identification Processes
Vehicle tare value (set automatically when selecting a vehicle record from the database) Card no. Transponder card number for selecting a vehicle Description Additional vehicle description *) – When declaring means of selecting a vehicle “From hand”, entering a new registration number causes automatic adding a new vehicle record to the database with a name corresponding to the registration number.
Page 212: Atabase Of Warehouses
Package record: Name Package name Code Package code Package weight (set automatically after choosing Mass after choosing a package from the database) 34.7.10. Database of warehouses Procedure: • Enter < Databases> according to ch. 34 of this manual, • Enter < Warehouses>...
Page 213: Atabase Of Universal Variables
Label record: Name Label name Code Label code Label template* Label printout template Printer 1 Printer 1 printout declaration (default setting) Printer 2 Printer 2 printout declaration Printer 3 Printer 3 printout declaration Ways of designing and sending templates to a scale can be found in APPENDIX C of this manual.
Page 214: Xtra Variables Database
Universal variable record: Code Universal variable code Universal variable name, used for printout and/or for Name a weighment record Universal variable value used for printout and/or for Value a weighment record 34.7.13. Extra variables database The database includes templates of extra variables which user can attribute to screen function buttons in order to enter any alphanumeric text intended to be printed.
Page 215: Reports
Choose the demanded graphic file. The program will automatically return to the previous submenu. The chosen graphic and name will be displayed in a < Image> field Caution: Maintained file formats are *.jpg, *.png, with the optimal (max.) resolution of 150x150 pixels, where: •...
Page 216: Reports Configuration
35.1. Reports configuration Submenu < Report configuration> allows for: • declaration of reports, which are to be accessible for the user, • configuration of lot number and batch number, • activating option < Ask for number of weighings to be deleted>. 5.1.1.
Page 217: Onfiguration Of A Batch Number
35.1.3. Configuration of a batch number Procedure: • Enter submenu: „ Reports / Reports configuration” according to ch. 35 of this manual, • Select < Batch number> and carry out the configuration. List of data definable for a batch number: Name Change of the batch number name Batch number template, allows using variables that...
Page 218: Deleting Older Data
Caution: When: • Some of the weighings that are to be deleted refer to any kind of report (report on dosing, report on formula, report on PGC control, report on vehicle scale, report on density, report on differential weighing) then the following message is displayed <Number of deleted weighings: x.
Page 219: Weighment Date Search
35.3. Weighment date search Procedure: • Enter < Reports> according to ch. 35 of this manual, • Enter < Weighing / Alibi>, • Press , then an editing field appears <Specify year> with the screen keyboard, • Inscribe: year, month, day, hour, minute of weighing and confirm it by pressing •...
Page 220: Eport Printout
Weighments reports may be filtered according to: - start date, - end date, - operator name, - product name, - client name, - packaging name, - MIN value, - MAX value, - lot number, - batch number, - source warehouse name, - target warehouse name, - result control, - platform number.
Page 221: Weighments Chart
• Entering < Report printout> option enables automatic printout of a weighments report. The report can be printed with the use of a printer connected to scale. Default value of a weighment report template: ---------------------------------------- Report from weighments ---------------------------------------- {40:Start date:,-20}{101} {40:End date:,-20}{102} Weighing records {100:...
Page 222: Xport A Database To A File
Example view of a diagram: Available options, located below the diagram: 100% zoom of a diagram Zoom out, the diagram gets back to its previous size Display the previous window Print the diagram, use a PCL type printer Save the diagram as a *.bmp file, save it to a memory stick connected to USB port 35.4.4.
Page 223 • Enter submenu: “ Export database of weighments to a file / Data selection”, which contains the following options: Icon Option Default value Automatically Date and Time Mass Tare Lot number Batch number Operator Product Client Package Source warehouse Target warehouse Checkweighing Platform number Statistics: Number of...
Page 224 Custom variable: Value Custom variable: Name *) – Automatic selection of data to be exported (unfilled fields are omitted) • After declaring data to be exported go back to the submenu < Export database of weighments to a file> and select option <...
Page 225: Counter Of Weighments Records
35.4.5. Counter of weighments records The counter of weighments records contains global number of completed weighments records carried out on the scale. The user can edit the counter of weighments records. Caution: Access to the editing of the < Weighing counter> is conditioned y the accessibility settings for this parameter.
Page 226 Client Client name Lot number Number of produced lot Batch number Number of produced batch Source warehouse Source warehouse name Target warehouse Target warehouse name Package Package name Checkweighing A weighment threshold (MIN, OK or MAX) Platform number Platform number to perform weighments Statistics: Number Statistics: Current number of measurements of measurements...
Page 227: Eports From Dosing
35.5.2. Reports from dosing Procedure: • Enter < Reports> according to ch. 35 of this manual, • Enter < Reports from dosing> and press the required position. List of data for a selected report from dosing: Status Status of correctness for a completed dosing process Start date Start date of dosing process End date...
Page 228: Ensity Reports
End date End date of formula making process Formulation Name of completed formulation Operator Operator preparing a formulation Client Client for which the formulation is prepared Number of Number of measurements within a completed Measurements formulation making process 35.5.4. Density reports Procedure: •...
Page 229: Ontrols Reports
Temperature of the density determination Temperature process Value of sinker’s volume immersed in tested Sinker volume liquid Weighing 1 Mass value of the 1 measurement Weighing 2 Mass value of the 2 measurement Weighing 3 Mass value of the 3 measurement Value of pycnometer’s mass utilized during Pycnometer mass density determination process...
Page 230: Verage Tare Reports
Procedure: • Enter submenu < Reports> according to ch. 35 of this manual, • Enter database < Controls Reports> and choose a required one. Inventory of fields in every control: Batch number Batch number of tested goods Status Control Status/Result Start Date Control beginning date End Date...
Page 231 Report number pattern: X / y y / M M / d d / H H / m m / s s / T, where: X - Test mode: U – regulation compliant test, Z – test terminated by an operator, yy –...
Page 232: Eport From Vehicle Scale
35.5.7. Report from vehicle scale Procedure: • Enter submenu < Reports> according to ch. 35 of this manual, • Enter database < Vehicle Scale Reports> and choose a required one. List of data for an individual report from vehicle scale: Vehicle Vehicle registration number Transaction status.
Page 233: Identification Processes
• Go to submenu < Differential weighments reports> and press appropriate position. ist of data definable for differential weighments report: Start date Start date of the differential weighing process End date End date of the differential weighing process Weighing 1 * List of data for an executed weighment 1 Weighing 2 * List of data for an executed weighment 2...
Page 234: Identification Process - Creation
This allows the user to register detailed weighment report with unique data being stored during the process. Through this it is possible to identify and localize faulty products (lot of products) of chain manufacturing processes. Identification processes can be carried out in the following working modes: •...
Page 235: List Of Identification Process Functions
Caution: It is possible to modify an already existing process. To add an element to the existing process press and hold for about 2 seconds the element before which the function is to be added. The following menu will be shown: Edit Delete Cancel...
Page 236 Selection of a demanded position out of product Product chart (default database). This function is dependent form declared database. Do a series of Function inducing execution of a particular weighments series. weighments Weighments series mode Number – execution of a particular number of weighments Mode Mass –...
Page 237: Identifi Ation Process - Activation Procedure
Declaration of type of product variable, which is to Type of variable be edited: mass, price, number of days left before the expiry date, additional days of expiry period Function setting terminal outputs state, for control of peripherals. Possible values: None: - inactive Outputs output;...
Page 238: Ctivation By Operator Logging
Procedure: • For a chosen button set one of three functions: Select an identification process Select an identification process by name Select an identification process by code • Go back to the main window, • Press programmable button and select an appropriate identification process to activate it.
Page 239: Example Of Process Forming And Its Realization
• Out of a database select an earlier edited product, and wait for an automatic activation of an identification process assigned to this operator to proceed. 36.3.4. Example of process forming and its realization Description: User must get through the following balance operation algorithm: 1.
Page 240 Displays window: „Record edition: 5. Edit product Variable type: Price product / price” with a numeric keyboard Displays chart of extra variable from Database: extra variable; assign 6. Select item from position 1 to 20. Naming chart: to extra variable: 2; start database “Country of origin”...
Page 241 User may break the identification process or get back to its previous step. In order to break identification process one must: • Press button of the main window of a process to see amessage: Press button to confirm and wait for the following window: Press <...
Page 242: Co Munication Protocol
37. COMMUNICATION PROTOCOL 37.1. General information A. Scales-terminal serial communication protocol serves for communication between RADWAG scales and peripheral device, it uses RS-232C and Ethernet interface; B. It consists of commands sent from an external device to the scale and a responses from a scale.
Page 243: List Of Rs Commands
37.2. List of RS commands Commands Description of commands Zeroing Tarring Get tare value Set tare value Send the stable result in basic unit Send the result immediately in basic unit Send immediate results from all platforms in basic units Send the stable result in current unit Send the result immediately in current unit Switch on continuous transmission in basic unit...
Page 244: Respond Message Format
37.3. Respond message format After sending a request message you can receive: XX_A CR LF command accepted and in progress XX_D CR LF command completed (appears only after XX_A) XX_I CR LF command comprehended but cannot be executed XX _ ^ CR LF command comprehended but time overflow error appeared XX _ v CR LF command comprehended but the indication below the...
Page 245: Arring
37.4.2. Tarring Syntax: T CR LF Possible answers: T_A CR LF - command accepted and in progress T_D CR LF - command completed T_A CR LF - command accepted and in progress T_v CR LF - command comprehended but tare range overflow appeared T_A CR LF - command accepted and in progress T_E CR LF...
Page 246: Send The Stable Result In Basic Unit
Caution: Use dots as decimal points in tare values. 37.4.5. Send the stable result in basic unit Syntax: S CR LF Possible answers: S_A CR LF - command accepted and in progress S_E CR LF - time limit for stable result exceeded S_I CR LF - command comprehended but cannot be executed S_A CR LF...
Page 247: End Immediate Results From All Platforms In Basic Units
Example: S I CR LF – computer command S I _ ? _ _ _ _ _ _ _ 1 8 . 5 _ k g _ CR LF - command done, mass value in basic unit is returned immediately. 37.4.7.
Page 248: Send The Result Immediately In Current Unit
SU_A CR LF - command accepted and in progress SU_E CR LF - timeout while waiting for stable results SU_I CR LF - command comprehended but cannot be executed SU_A CR LF - command accepted and in progress MASS FRAME - mass value in current unit is returned Frame format: 7-15...
Page 249: Witch On Continuous Transmission In Basic Unit
37.4.10. Switch on continuous transmission in basic unit Syntax: C1 CR LF Possible answers: C1_I CR LF - command comprehended but cannot be executed C1_A CR LF - command comprehended and in progress MASS FRAME - mass value in basic unit is returned Frame format: 7-15 space...
Page 250: Witch Off Continuous Transmission In Current Unit
37.4.13. Switch off continuous transmission in current unit Syntax: CU0 CR LF Possible answers: CU0_I CR LF - command comprehended but cannot be executed CU0_A CR LF - command comprehended and executed 37.4.14. Set lower threshold Syntax: DH_XXXXX CR LF, where: XXXXX – mass format Possible answers: DH_OK CR LF - command executed...
Page 251: Ead Upper Threshold
37.4.17. Read upper threshold Syntax: OUH CR LF Possible answers: UH_MASA CR LF - command executed Frame format: 4-12 space mass space unit space Mass - 9 characters justified to the right Unit - 3 characters justified to the left 37.4.18.
Page 252: Ive Balance Serial Number
37.4.20. Give balance serial number Syntax: NB CR LF Possible answers: NB_A_”x” CR LF - command understood, returns serial number NB_I CR LF - command understood but not accessible at this moment x – serial number of the device (inserted in between inverted commas) Example: NB CR LF –...
Page 253: Ctivate Sound Signal
37.4.23. Activate sound signal Syntax: BP_TIME CR LF Where: _ - space, TIME – parameter, decimal specifying how long shall the sound last, parameter given in [ms]. Recommended range <50 - 5000>. Possible answers: BP_OK CR LF - command carried out, BEEP sound signal activated BP_I CR LF - command understood but not accessible at this moment ES CR LF...
Page 254: Et Working Mode
Working modes list: 1 – Weighing 2 – Parts Counting 3 – Deviations 4 – Dosing 5 – Recipes 6 –Weighing Animals 7 – Density 17 - Control of packaged goods PGC 20 - Comparator 21 – Vehicle scale Notice: Working modes numbering is identical for each kind of balance.
Page 255: S 37.4.26. Ive Current Working Mode
Example: OMS_2 CR LF - set working mode “Parts counting” OMS_OK CR LF - working mode “Parts counting” 37.4.26. Give current working mode Syntax: OMG CR LF Possible answers: OMG_n_Mode name CR LF - command carried out, current working mode given OMG_I CR LF - command understood but not accessible at this moment...
Page 256: Manual Printouts / Automatic Printouts
37.5. Manual printouts / automatic printouts Users can general manual or automatic printouts from the scale. • Manual printouts can be performed after loading the pan and stabilizing indication by pressing • Automatic printouts can be performed only after loading the pan and stabilizing indication.
Page 257 • Write multiple registers (fc 16), for cyclic record of the weighing module statuses. The superordinate unit (master): • Cyclically reads inputs signals from the terminal PUE 7.1, • Cyclically saves outputs status to the terminal PUE 7.1. Functions of Modbus communication with the terminal PUE 7.1: •...
Page 258: Memory Map
38.1. Memory map 38.1.1. Output address Address Offset LO 1 LO 1 LO 1 LO 2 LO 2 LO 2 LO 2 LO 3 LO 3 LO 3 LO 3 LO 4 LO 4 LO 4 LO 4 Where: - Mass for a platform, 4 bytes, float - Tare for a platform, 4 bytes, float - Current measuring unit of a platform, 2 bytes, word - Platform status, 2 bytes, word...
Page 259: Input Address
38.1.2. Input address Address Offset Where: - command, 2 bytes, word - command with a parameter, 2 bytes, word - Actual platform , 2 bytes, word - Tare for a platform, 4 bytes, float - Lo threshold of a platform, 4 bytes, float - Outputs status, 2 bytes, word - MIN threshold, 4 bytes, float - MAX threshold, 4 bytes, float...
Page 260 List of output variable: Name of output variable Address Length [word] Data type Mass platform 1 float Tare platform1 float Unit platform 1 word Status platform 1 word Lo platform 1 float Mass platform 2 float Tare platform 2 float Unit platform 2 word Status platform 2...
Page 261 • mass – mass value in current unit is returned, • tare – tare value in calibration/adjustment unit is returned, • unit – determines current (displayed) measuring unit: Byte no. Unit gram kilogram carat pound ounce Newton For instance: Byte no Value Scale use kilogram [kg].
Page 262 The scale does not report an error, the measurement is stable in the second measuring range. • LO – the value of LO threshold in calibration/adjustment unit is returned. • Process status – determines the status of dosing process byte no. Decimal value of process status a variable (Dec)
Page 263: Input Variables
• Source warehouse – response is the value of a code of a source warehouse (numeric range 0 - 32767). • Destination warehouse – response is the value of a code of a destination warehouse (numeric range 0 - 32767). •...
Page 264 • command – basic command. Setting of an appropriate command’s byte is directly responsible for carrying out a task, in accordance with below table: command task bytes scale zeroing scale tarring dosing process start dosing process stop (emergency stop) For instance: 0000 0000 0010 0000 –...
Page 265 • LO – complex command parameter – LO threshold value (in calibration / adjustment unit). • outputs status – complex command parameter determining outputs status of a terminal PUE 7.1 series. Output status byte no. Out3 Out2 Out1 • MIN - complex command parameter – MIN threshold value (in calibration / adjustment unit).
Page 266: Cooperation With Peripheral Devices
• Destination warehouse - complex command parameter: he value of a code of a selected destination warehouse (numeric range 0 - 32767). • Formulation - complex command parameter: response is the value of a code of a selected formulation (numeric range 0 - 32767). Notice: A command or a a command with a parameter is carried out once on detecting the setting of a corresponding bit.
Page 267: Diagrams Of Connection Cables
40. DIAGRAMS OF CONNECTION CABLES Scale – computer cable Scale – printer (CITIZEN, EPSON) cable Scale – Kafka printer cable...
Page 268 Scale – ZEBRA printer cable Scale – I/O cable Caution: Cable „scale – Ethernet” is a standard network cable with RJ45 connectors on both sides.
Page 269: Technical Parameters
41. TECHNICAL PARAMETERS 41.1. Scales of WLY series 1/D2 2/D2 6/D2 10/D2 20/D2 Technical data: Maximum capacity 10kg 20kg Minimum capacity Reading division [d] 0,01g 0,01g 0,1g 0,1g 0,1g Verification interval [e] Tare range -1kg -2kg -6kg -10kg -20kg Repeatability...
Page 270: Scales Of Wpy Series
41.2. Scales of WPY series WPY 0,6/D2 WPY 1,5/D2 WPY 3/D2 WPY 6/D2 Technical data: Maximum capacity 0,6kg 1,5kg Minimum capacity Reading division [d] 0,2g 0,5g Verification interval [e] 0,2g 0,5g Tare range -0,6kg -1,5kg -3kg -6kg Repeatability 0,2g 0,5g ±0,2g ±0,5g ±1g...
Page 271: Scales Of Wly/Ktp Series
2xUSB, 2xRS232, Ethernet, 4 Inputs / 4 Outputs, WIFI 2,4GHz b,g,n Net / Gross weight 12,5 / 15kg 20,5 / 26,8kg Package dimensions 720 x 580 x 220mm 820 x 640 x 260mm 41.3. Scales of WLY/KTP series 0,6/1,2/KTP/D2 3/6/KTP/D2 6/12/KTP/D2 Technical data: Maximum capacity 0,6 / 1,2kg...
Page 272: Scales Of Wpy/Ktp Series
6/12/KTP/F1/R 12/30/KTP/F1/R 60/KTP/C2/R 60/120/KTP/C2/R Technical data: 6/12/KTP/F1/K 12/30/KTP/F1/K 60/KTP/C2/K 60/120/KTP/C2/K Maximum capacity 6 / 12kg 12 / 30kg 60kg 60 / 120kg Minimum capacity 100g 0,5kg 0,5kg Reading division [d] 1 / 2g 2 / 5g 10 / 20g Verification interval [e] 1 / 2g 2 / 5g 10 / 20g...
Page 273 3/6/KTP/F1/K 6/15/KTP/F1/K 15/30/KTP/F1/K Technical data: 3/6/KTP/F1/R 6/15/KTP/F1/R 15/30/KTP/F1/R Maximum capacity 3 / 6kg 6 / 15kg 15 / 30kg Minimum capacity 20 / 40g 40 / 100g 100 / 200g Reading division [d] 1 / 2g 2 / 5g 5 / 10g Verification interval [e] 1 / 2g 2 / 5g...
Page 274: Error Messages
42. ERROR MESSAGES 43. ADDITIONAL EQUIPMENT Accessories: • KAFKA printer cable - P0136, • Computer cable - P0108, • EPSON printer cable - P0151, • Thermal printer - KAFKA, • Dot matrix printer - EPSON, • Label printer - CITIZEN, •...
Page 275: Appendix A - Variables For Printouts
• Current loop in plastic casing - AP2-1, • Handle for measuring indicator in plastic casing - PUE-7-32, • PC keyboard. Computer programs: • “E2R System” computer program, • „PGC Viewer” computer program, • “LABEL EDITOR R02” computer program, • “DATABASE EDITOR PUE 7-HY” computer program, •...
Page 276 {15} Statistics: Number {16} Statistics: Sum {17} Statistics: Average {18} Statistics: Minimum {19} Statistics: Maximum {20} Cumulative of Cumulative Statistics: Quantity {21} Cumulative of Cumulative Statistics: Sum {22} Cumulative of Cumulative Statistics: Average {23} Cumulative of Cumulative Statistics: Min {24} Cumulative of Cumulative Statistics: Max {25} Mass: lb...
Page 277 {52} Product: EAN Code {53} Product: Mass {54} Product: Tare {55} Product: Unit price {56} Product: Min {57} Product: Max {58} Product: Testing Prepackages mode (CPG) {59} Product: Number of validity days {60} Product: VAT {61} Product: Date {62} Product: Expiry Date {63} Product: Density {64}...
Page 278 {105} Filter of weighments report: Client {106} Filter of weighments report: Package {107} Filter of weighments report: Min {108} Filter of weighments report: Max {109} Filter of weighments report: Lot number {110} Filter of weighments report: Batch number {111} Filter of weighments report: Target warehouse {112} Filter of weighments report: Source warehouse {113}...
Page 279 {156} Density: End date {157} Density: Method {158} Density: Standard liquid {159} Density: Standard liquid density {160} Density: Temperature {161} Density: Sinker volume {162} Density {163} Density: Unit {164} Density: Sample number {165} Density: Weighing 1 {166} Density: Weighing 2 {167} Density: Weighing 3 {168}...
Page 280 {217} Vehicle scale: Load mass {218} Vehicle scale: Transaction type {219} Vehicle scale: Status {220} Recipe: Name {221} Recipe: Code {222} Recipe: Cycle number {223} Recipe: Number of cycles {224} Recipe: Process progress {225} Recipe: Process progress in % {226} Recipe: Ingredient name {227} Recipe: Difference...
Page 281 {266} CPG Report: T1 error border {267} CPG Report: 2T1 error border {268} CPG Report: Number of T1 errors {269} CPG Report: Acceptable number of T1 errors {270} CPG Report: Number of 2T1 errors {271} CPG Report: Total {272} CPG Report: Min {273} CPG Report: Max {274}...
Page 282 {321} Identification process: Code {330} Differential weighing: Start date {331} Differential weighing: End date {332} Differential weighing: Number of weighments {333} Differential weighing: Measurements {334} Differential weighing: Measurement {340} Extra variable: Name {341} Extra variable: Value {342} Extra variable: Code {350} EPSON paper cutting {351}...
Page 283: Formatting Variables
44.2. Formatting variables Users can format numeric, text and date variables intended for displaying or printing out. Different format commands: • Justification to the left, • Justification to the right, • Setting the number of characters for printout / display, •...
Page 284 Date separator between days, {2:yy/MM/dd} – Present date formatted as: months and years year - month - day, where yy represents two less significant digits of year. „Escape” character removing {2:yy\/MM\/dd} – Present date formatted as formatting function form next yesr / month / day;...
Page 285: Mathematical Function
44.3. Mathematical function Extended functionality of the mathematical functions with use of a variable <{5} Mathematical function> enables carrying out an optional operation on numbers and variables available on the list. The basic available mathematical functions are: • Adding (+) •...
Page 286 Caution: A numeric value is comprehended as an optional number or an optional mathematical operation that returns a numeric value. There are additional functions that modify the text values, and they can also operate on numbers that are converted to text: •...
Page 287: Appendix B - Functions Of Programmable Buttons
45. APPENDIX B – Functions of programmable buttons Icon Function name ENTER Zero Tare Enter tare Parameters Local Parameters Set MIN and MAX Statistics (cumulative) : Print and zero Statistics (cumulative) : Print Statistics (cumulative) : zero Statistics (cumulative of cumulative): Print and zero Statistics (cumulative of cumulative): Print Statistics (cumulative of cumulative): zero Edit lot number...
Page 288 Choose an operator by name Choose an operator by code Choose a product Choose a product by name Choose a product by code Choose a package Choose a package by name Choose a package by code Choose a client Choose a client by name Choose a client by code Choose a source warehouse Choose a source warehouse by name...
Page 289 Counting pieces: Ascribe standard Counting pieces: Quantity of sample - 5 pcs Counting pieces: Quantity of sample - 10 pcs Counting pieces: Quantity of sample - 20 pcs Counting pieces: Quantity of sample - 50 pcs Deviations: Specify sample mass Deviations: Estimate sample mass Emergency stop Chute permission...
Page 290 Select formulation Select formulation by name Select formulation by code Ingredients Determine liquid density Determine solid density Determine pycnometer density Determine porous body density Edit number of labels Edit number of C labels Edit number of CC labels PGC – Change: Workspace / chart PGC: Set control PGC: Return to home screen PGC: Average tare start...
Page 291 Choose a vehicle by name Choose a vehicle by code Choose a vehicle “manually” Start entry transaction Start exit transaction Choose transaction Choose traceability process Choose traceability process by name Choose traceability process by code Print Screen Select platform 1 Select platform 2 Select platform 3 Select platform 4...
Page 292 Choose an extra variable no 4 Choose an extra variable no 5 Zero platform 1 Zero platform 2 Zero platform 3 Zero platform 4 Tare platform 1 Tare platform 2 Tare platform 3 Tare platform 4 Undo weighing Increase accuracy Select record from the database...
Page 293: Appendix C - Label Template
46. APPENDIX C – Label template A label template can be created in 2 ways: • From the terminal level using variables, • Using PC software EDYTOR ETYKIET R02. A created project needs to be saved as an „lb” file then copied on a pen drive that can be connected to the terminal.
Page 294: Designing A Label On A Computer
Let us create a label template for the label below: aution: he installer of EDYTOR ETYKIET R02 is accessible to download on website: www.radwag.com. on the overlap: Products / Measuring indicators / PUE 7.1. Procedure: 3. Run computer program LABEL EDITOR R02, then the main window...
Page 295 Caution: Prior to designing a label a new project needs to be created with initial printer and label settings. A description of creating new projects can be found in instruction manual „Label Editor R02” accessible in the program menu: „Info / User manual”. 4.
Page 296 7. From list <Variable> chose variable type „4 Date and time” and press , then the variable is placed in the table of variables show below. 8. Confirm it by pressing , then the variable is automati cally placed on the label. 9.
Page 297 3. Chose <Barcode> from the list e.g. EAN-13. 14. Chose from list <Variable> item „7 Net mass in adjustment unit” and press , then the variable is placed in the table of variables show below. 15. In column <Formatter> type:V6.3 (mass in EAN13 as a 6-digit code with 3 decimal places).
Page 298: Saving Label Templates In The Scale
46.3. Saving label templates in the scale Procedure: • A label template *.lb created in EDYTOR ETYKIET R02 needs to be copied to a pen drive, • Connect the pen drive to USB in the scale, • Enter: „ Databases / Labels”...
Page 299: Attributing A Label To A Client
46.5. Attributing a label to a client Procedure: • Enter < Databases> according to ch. 34 of this manual, • Enter < Clients> and press the required item, • Enter < Label>, then the database of labels is open with the list of all labels, •...
Page 300: Appendix E - Zebra Printer Setting
49. APPENDIX F - Communication with barcode scanners 1. For communication with barcode scanners RADWAG scales use RS232 interfaces and simplex transmission (one direction) without handshaking. Only two wires are required for assuring such a transmission. Used scanners should be equipped in such interface with disabled both hardware and software handshaking.
Page 301: Appendix G - Computer Program „Pgc Viewer
(type of barcode). It is advisable to disable such information because RADWAG devices and software do not use it. 4. Some RADWAG systems can omit unnecessary information by using parameters that mark the beginning and the length of the code required to analyse.
Page 302 Operation description: • Run computer program „PGC Viewer”. It starts with opening the following window: Button functions: Open a controls or average tares database Print a report View a report Scroll the list of reports one position down Scroll the list of reports one position up Go to the last report Go to the first report •...
Page 303 • Print the marked report on a connected printer by pressing • Using button view the selected report.
Page 304 O F E L E C T R O N I C W E I G H I N G I N S T R U M E N T S RADWAG WAGI ELEKTRONICZNE 26 – 600 Radom, Bracka Street 28...

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Functions of Keys

Program Structure

Ind Cating Window

Logging in

Na Igating Within the Menu

Weighing

Sc Le Parameters

Co Munication

Devices

Display

Inputs / Outputs

Au Horization

Uni S

Other Parameters

User Adjustment

Software Update

Special Functions of Working Modes

Working Mode - Weighing

Working Modes - Parts Counting

Working Modes - Percent Setup (Deviations)

Working Modes - Dosing

Working Modes - Formulation

Working Mode - Cpg (Control of Prepacked Goods)

Working Modes - Density

Working Modes - Animal Weighing

Working Mode - Vehicle Scale

Da Abases

Reports

Identification Processes

Co Munication Protocol

Quick Links

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Summary of Contents for RADWAG WLY