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User Manual
Scales of Y/KTPS series
Manual number:
ITKU-51-03-01-11-A
Control of Packaged Goods
Network version
• WLY/KTPS Scales
• WPY/KTPS Scales
M A N U F A C T U R E R O F E L E C T R O N I C
W E I G H I N G I N S T R U M E N T S
RADWAG Wagi Elektroniczne, 26–600 Radom Bracka 28 Street - POLAND
Phone +48 48 38 48 800, phone/fax. +48 48 385 00 10
Selling department +48 48 366 80 06
www.radwag.com
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Table of Contents
Related Manuals for RADWAG Y/KTPS Series
Summary of Contents for RADWAG Y/KTPS Series
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Page 1: User Manual
W E I G H I N G I N S T R U M E N T S RADWAG Wagi Elektroniczne, 26–600 Radom Bracka 28 Street - POLAND Phone +48 48 38 48 800, phone/fax. +48 48 385 00 10 Selling department +48 48 366 80 06 www.radwag.com... - Page 2 JANUARY 2011...
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Page 3: Table Of Contents
Table OF CONTENTS 1. INTENDED USE..........................5 2. PRECAUTIONARY MEASURES....................5 3. WARRANTY CONDITIONS......................6 4. UN ACKING AND MOUNTING ....................6 4.1. PY/KTPS/C1 scales ......................6 4.2. WPY/KTPS/D2 scales ......................7 5. SCALE CONSTRUCTION ......................8 5.1. Main dimensions........................8 5.1.1. Y/KTPS/C1 scales ....................8 5.1.2. WPY/KTPS/D2 scales ....................8 5.2. - Page 4 14.1.2. Computer address....................27 14.2. Printe ..........................27 14.2.1. Printer port ......................28 14.2.2. Printer code page ....................28 14.3. Barcode scanner .......................28 14.3.1. Port for barcode scanner..................29 14.3.2. Offset........................29 14.3.3. Code length ......................29 14.4. Transponder card reader ....................30 14.4.1. Com port for transponder card readers..............30 15.
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Page 5: Intended Use
1. INTENDED USE Scales of WPY/KTPS series together with KTP NET software constitute a multi-stand system (network). Each scale is an independent scale and information about the status of testing are sent in real time. The computer program allows to collect data in real time from every connected scale. The system allows to start test controls from scales or the computer level. -
Page 6: Warranty Conditions
3. WARRANTY CONDITIONS A. RADWAG is obliged to repair or change those elements that appears to be faulty because of production and construction reason, B. Defining defects of unclear origin and outlining methods of elimination can be settled only in participation of a user and the manufacturer representatives, C. -
Page 7: Wpy/Ktps/D2 Scales
D. Scale should be levelled by turning regulation feet. Levelling is correct if air bubble is situated in the central position: 4.2. WPY/KTPS/D2 scales A. Take the device out of the package, B. Put the scale on an even stiff ground, C. -
Page 8: Scale Construction
E. Scale should be levelled by turning regulation feet. Levelling is correct if air bubble is situated in the central position: 5. SCALE CONSTRUCTION 5.1. Main dimensions 5.1.1. WPY/KTPS/C1 scales 5.1.2. WPY/KTPS/D2 scales... -
Page 9: Description Of Connectors
5.2. Description of connectors 5.2.1. Connectors’ description in PUE 7 1 – Ethernet RJ45 1 – power supply socket 2 – RS232 (COM1) 2 – I/O, RS232 (COM2) 3 – USB 5.2.2. Connectors’ description in PUE 7P 1 – Ethernet RJ45 1 –... -
Page 10: Description Of Glands Pue 7P
5.2.3. Description of glands PUE 7P 1 – Supply cord gland 2 – Gland for platforms 1, 2 3 – Gland for platforms 3, 4 5.2.4. Connector with RS232 and I/O RS232 - DB9/M (male), top view: Pin2 - RxD Pin3 - TxD Pin5 - GND I/O, RS232 DSUB15/F (female),... -
Page 11: Getting Started
• Press to start the operating system loading procedure. Windows CE together with RADWAG software loading is signalled by blinking the red diode ON/LOAD. • When the loading procedure is completed the main software window appears. -
Page 12: Functions Of Keys
8. FUNCTIONS OF KEYS 8.1. Keys on the overlay Description Turning on/off the scale Zeroing Tarring Confirmation of weighing Entering the scale menu (not active after establishing a connection with the computer) Selecting products Selecting operators Batch quantity declaration 8.2. Screen function buttons Description Batch number declaration Starting / completing test controls... -
Page 13: Indicating Window
Moving left the description line for button functions. Scrolling up the list of operators or products Moving right the description line for button functions. Scrolling down the list of operators or products Leaving the screen displaying the list of operators or products 9. -
Page 14: Program Structure
• If a scale establishes connection with the database following messages are displayed in the workspace: Notice: Description of setting codes and cooperation with PC software KTP NET 2003 can be found in ch. 18 of this manual. 4. There are screen buttons below the workspace (description of button functions –... -
Page 15: Inventory Of Parameters
10.1. Inventory of parameters 10.1.1. Scale parameters - weighing Icon Description Value Platform 1 Median Filter Filter Fast Autozero LO threshold Weighing software version 10.1.2. Communication Icon Description Value COM1 Baud Rate 9600 Data bits Stop bits Parity None COM2 Baud Rate 9600 Data bits... -
Page 16: Devices
Parity None Ethernet DHCP IP Address 192.168.0.2 Subnet mask 255.255.255.0 Gateway 192.168.0.1 Port 4001 10.1.3. Devices Icon Description Value Computer Port None Address Printer Port COM1 Code page 1250 Barcode reader Port None Offset... -
Page 17: Display
Code length Transponder card reader Port None 10.1.4. Display Icon Description Value Actions Left proximity sensor None Right proximity sensor None Input 1 None Input 2 None Input 3 None Input 4 None Set Default Show all platforms 10.1.5. Others Icon Description Value... -
Page 18: User Calibration
Touch screen calibration Factory Number Software version 2.0.0 KTP NET 10.1.6. User Calibration An option only for non-verified scale Icon Description Value Platform 1 Setting of start mass Calibration 10.2. Navigating within the menu Owing to the colour display with the touch panel navigating within the menu is simple and intuitive. -
Page 19: Return To Weighing
Decreasing parameter value Increasing parameter value Enter (OK) Abort Clearing an editing field Screen keyboard on / off One level up 10.2.2. Return to weighing The changes introduced are saved for good after they are confirmed. Press several times until the following message box appears: Press: –... -
Page 20: Weighing
11. WEIGHING Put a load on the weight pan. When pictogram is displayed the indication is ready to read. 11.1. Conditions of operational use In order to assure a long term operating period with appropriate measurements following principles should be adhered to: •... -
Page 21: Zeroing
• Avoid side loads, particularly side strokes: 11.2. Zeroing In order to zero the indication choose a platform on the touch panel and press After zeroing is performed the indication is equal zero and following symbols usually appear: Zeroing is possible only when the indication is stable. Notice: Zeroing is possible only within ±2% of full range around zero. -
Page 22: Weighing For Dual Range Scales
11.4. Weighing for dual range scales Switching between the I range and the II range happens automatically (exceeding Max of the I range). Weighings in the second range is signalled by a pictogram in the top left corner of the display . -
Page 23: Median Filter
Inventory of scale parameters: Median Filter Filter Autozero LO Threshold 12.1. Median filter The median filter is intended for eliminating short-lasting mechanical shocks. Procedure: • Enter < Weighing> according to ch. 12 of the manual, select < Median Filter> and then set an appropriate value. Accessible settings: None - median filter is off 0.5, 1, 1.5, 2, 2.5 - filtering level to choose... -
Page 24: Autozero
Notice: The higher filtering level the longer stabilization time. 12.3. Autozero The autozero function has been implemented in order to assure precise indications. This function controls and corrects „0” indication. While the function is active it compares the results continuously with constant frequency. -
Page 25: Communication
13. COMMUNICATION The scale can communicate with external devices via different ports: • COM 1 (RS232), • COM 2 (RS232), • Ethernet, • Tcp. The communication can be configured in parameters’ group < Communication>. In order to enter < Communication>, press and then <... -
Page 26: Tcp Protocol Setting
Following settings are accessible for Ethernet: • DHCP - Yes – No • IP Address - 192.168.0.2 • Subnet Mask - 255.255.255.0 • Default gateway - 192.168.0.1 Notice: The settings above are only for information purposes. Transmission parameters should be matched to the local client network. •... -
Page 27: Computer Port
14.1.1. Computer port Procedure: • Enter parameters’ group < Devices> according to ch. 14 of this manual, select „ Computer / Port” and then set the appropriate option. The scale can communicate with a computer via following ports: • RS 232 (COM1), •... -
Page 28: Printer Port
14.2.1. Printer port Procedure: • Enter < Devices> parameter group as described in chapter 14 of the manual, choose „ Printer / Port” and then select an appropriate option. Printers can be attached to: • RS 232 (COM1), • RS 232 (COM2), •... -
Page 29: Port For Barcode Scanner
Notice: In submenu < Communication> set the baud rate (default 9600b/sec). The detailed description of cooperation scale – barcode scanner can be found in APPENDIX A in this manual. 14.3.1. Port for barcode scanner Procedure: • Enter < Devices> according to ch.14 of the manual, choose „... -
Page 30: Transponder Card Reader
Procedure: • Enter < Devices> according to ch.14 of the manual, • Choose „ Barcode Scanner / Code Length” then the screen keyboard is displayed, • Write a new length and confirm it by pressing 14.4. Transponder card reader Depending on settings in PC software KTP NET, selecting (logging on) an operator, after establishing connection with the computer, can be performed •... -
Page 31: Display
15. DISPLAY 15.1. Function keys In submenu < Actions> users can set actions following keys: • proximity sensors, • digital inputs of PUE7. If a sensor or input has been attributed a function it has been activated at the same time. If a sensor or input has no ascribed a function in stays inactive. -
Page 32: Displaying Platforms
Assort Logout Arrow up Arrow down *) – Functions not attached to software KTP NET. 15.2. Displaying platforms If a terminal is equipped with two platforms users can switch between platforms in two ways: • By pressing the platform number on the scale screen, •... -
Page 33: Other Parameters
To activate all platforms press , choose: „ Display / Show all platforms”, and set appropriately. Displaying all platforms disabled Displaying all platforms enabled 16. OTHER PARAMETERS There is a group of parameters different from others which influence the operation of the scale. They are gathered in group <... -
Page 34: Sound Signal
Procedure: • Enter < Others> according to ch. 16 of this manual, • Select option < Date and Time> then the screen keyboard appears, • Set year, month, day, hour, minutes and confirm by pressing 16.3. Sound signal Procedure: • Enter < Others>... -
Page 35: Software Version
16.5. Software version Procedure: • Enter submenu < Others> according to ch. 16 of this manual, choose < Software Version> to see the program version number. 16.6. Factory number Procedure: • Enter submenu < Others> according to ch. 16 of this manual, choose <... - Page 36 • Take the load off the pan of platform 1, • Press button . The following message appears during adjusting start mass: „Evaluation of starting mass”, • After the procedure has been completed the following message box appears: • Put calibration mass on pan of platform 1 and then select •...
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Page 37: Start Mass Adjustment
Return to weighing: The changes introduced are saved for good after they are confirmed. Press several times until the following message box appears: Press: – to confirm changes or – to abort changes. The program returns to weighing. 17.2. Start mass adjustment It is possible to adjust only a start mass, it helps to correct the start zero when the span does not change. -
Page 38: Cooperation With Program Ktp Net
• After the procedure has been completed the following message box appears: • Return to weighing, saving parameters. 18. COOPERATION WITH PROGRAM KTP NET 18.1. Connection with computers In order to establish connection with computer software KTP NET : • In submenu < Computer>... -
Page 39: Choosing Product
Notice: Cable „scale - Ethernet” is the standard Ethernet cable terminated by connector RJ45 . After establishing connection of a scale with the database in the PC software, following messaged are displayed in the workspace: Notice: In the last fourth line of the work area there are descriptions of button functions. -
Page 40: Choosing Products By Entering Identifier
18.2.1. Choosing products by entering identifier Procedure: • Press , then you will see dialog box <Enter product identifier> with the screen keyboard, • Enter the required product identifier and press to confirm it, then software returns to the main window. Notice: If no product with the entered identifier does not exist in the database there is a message box displayed for 2 seconds: <No product with such... -
Page 41: Product Code Related Searching
• In order to confirm the selected item press • Press to leave the list without changes. 18.2.3. Product code related searching Procedure: • Press button , then the list of products from the database is displayed, • Press , and then a message <SEARCHING ACCORDING TO CODE>... -
Page 42: Choosing Operators By Entering Identifier
18.3.1. Choosing operators by entering identifier Procedure: • Press , then you will see dialog box <Enter user identifier> with the screen keyboard, • Enter the required operator identifier and press to confirm it, then software returns to the main window. Notice: If no operator with the entered identifier does not exist in the database there is a message box displayed for 2 seconds: <No operator with such... -
Page 43: Choosing Operators Using Rfid Readers
• When the number of records in the database is significant users can search the database. See ch. 18.2.2., • In order to confirm the selected item press • Press to leave the list without changes. 18.3.4. Choosing operators using RFID readers In order to log in using an RFID transponder card reader the card need to be attributed to an operator in the database of PC software. -
Page 44: Starting Test Control
18.6. Starting test control After all the necessary codes are entered following information are displayed in the main window workspace: • Operator name, • Product code and name, • Product nominal mass (Qn), • Tare ascribed to the product (for controls with average tare), •... -
Page 45: Empty - Full Control
[1] Product test Product code and name Product nominal mass TARE Tare value attributed to the product PUT 1 / 30 Command concerning putting subsequent products that are numbered out of the whole sample Number of errors T (Lower than Qn –T) in the sample Number of errors 2T (Lower than Qn –2T) in the sample Th. -
Page 46: Full - Empty Control
Procedure: • After starting a test control following information data are displayed in the display workspace: [1] Product test Product code and name Product nominal mass Load empty: 1/10 Command concerning putting subsequent products that are numbered out of the whole charge 1/30 Number of performed full measurements out of the sample quantity... -
Page 47: Estimating Average Tare
[1] Product test Product code and name Product nominal mass Load full 1/10 Command concerning putting subsequent products that are numbered out of the whole charge 1/30 Number of performed full measurements out of the sample quantity GROSS WEIGHINGS Message for command „Load full” COLLECTING Number of errors T (Lower than Qn –T) in the sample Number of errors 2T (Lower than Qn –2T) in the sample... - Page 48 Deviation Standard deviation Adm. Acceptable value of standard deviation Test in progress Status F5-End Description of button terminating control Net mass of tested package Notice: In order to have a product tested in mode „Average Tare”, standard deviation „Deviation” of weight of tested packages (sample of at least 10 measurements) cannot exceed 0.25 of the maximum acceptable negative limit T with reference to the nominal package weight.
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Page 49: Technical Parameters
19. TECHNICAL PARAMETERS 19.1. Scales of WLY/KTPS series Scale type: 0,6/1,2/KTPS/D2 1,2/3/KTPS/D2 3/6/KTPS/D2 6/12/KTPS/D2 Maximum capacity 0,6 / 1,2kg 1,2 / 3kg 3 / 6kg 6 / 12kg Minimum capacity Reading division [d] 0,1 / 0,2g 0,2 / 0,5g 0,5 / 1g 1 / 2g Verification interval [e] 0,1 / 0,2g... -
Page 50: Scales Of Wpy/Ktps Series
19.2. Scales of WPY/KTPS series Scale type: 0,6/1,5/KTPS/D2 1,5/3/KTPS/D2 3/6/KTPS/D2 Maximum capacity 0,6 / 1,5kg 1,5 / 3kg 3 / 6kg Minimum capacity 4 / 10g 10 / 20g 40 / 40g Reading division [d] 0,2 / 0,5g 0,5 / 1g 1 / 2g Verification interval [e] 0,2 / 0,5g... -
Page 51: Error Messages
20. ERROR MESSAGES Err2 Value beyond the zero range, Value beyond the tare range, Err3 Err8 Tarring / zeroing operation time exceeded, NULL Zero value from the AD converter, FULL Measurement range overflow, Display range overflow, Start mass error, the mass on the weighing platform is beyond the acceptable range ±10 of start mass... -
Page 52: Appendix F - Communication With Barcode Scanners
21. APPENDIX F - Communication with barcode scanners 1. For communication with barcode scanners RADWAG scales use RS232 interfaces and simplex transmission (one direction) without handshaking. Only two wires are required for assuring such a transmission. Used scanners should be equipped in such interface with disabled both hardware and software handshaking. - Page 53 O F E L E C T R O N I C W E I G H I N G I N S T R U M E N T S RADWAG WAGI ELEKTRONICZNE 26 – 600 Radom, Bracka 28 Street POLAND Phone +48 48 38 48 800, phone/fax.
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