Door Glass And Regulator Replacement - Honda Civic 2002-2003 Service Manual

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Door Glass and Regulator Replacement
NOTE: Put on gloves to protect your hands.
1. Remove these items:
• Door panel (see page 20-41
• Plastic cover, as necessary (see page 20-2)
2. Carefully raise the glass (A) until you can see the
bolts, then remove them. Carefully pull the glass
out through the window slot. Take care not to drop
the glass inside the door.
Fastener Locations
~:
Bait, 2
6x1.0mm
9.B N·m (1.0 kgf·m, 7.2Ibf·ftl
3. Disconnect and detach the connector (A) and
harness clip (8) from the door.
Fastener Locations
c~:
Bolt, 1
D~
: Bolt, 5
tiP
~
A
- .L
f
>\
~D.g",r~
6xl.0mm
~~
ri.
BN·m - . D'.
10.B kgf·m, 0
~
.
~
"' .
6 I b f . f t l . · I ,
.'
_/ , 0
(-;I'.j
!
--j/.
- A -
.--_=cc~
B
-c
4. Remove the bolts (C), and loosen the bolts (D), then
remove the regulator (E) through the hole in the
door.
5. Apply multipurpose grease to all the sliding
surfaces of the regulator (A) where shown.
6. Install the glass and regulator in the reverse order
of removal, and note these items:
• Roll the glass up and down to see if it moves
freely without binding.
• Make sure that there is no clearance between the
glass and glass run channel when the glass is
closed.
• Adjust the position of the glass as necessary (see
page 20-111.
• Check for water leaks (see step 7 on page 20-12).
• Test-drive and check for wind noise and rattles.
• When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its perimeter.
20-9