Countershaft Assembly Clearance Inspection - Honda Civic 2002-2003 Service Manual

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Countershaft Assembly Clearance Inspection
•
•
1. Measure the clearance between the 1 st gear (A)
and the distance collar (8) with a feeler gauge (C).
• If the clearance is more than the service limit, go
to step 2.
If the clearance is within the service limit, go to
step 4.
Standard: 0.06-0.16 mm (0.002-0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
A
I
c
2. Measure the thickness of the distance collar.
• If the thickness is not within the standard, replace
the distance collar with a new one.
• If the thickness is within the standard, go to
step 3.
Standard:
23.03-23.08 mm (0.907-0.909 in.)
1
r
3. Measure the thickness of the 1st gear.
If the thickness of 1st gear is less than the service
limit, replace 1st gear with a new one.
If the thickness of 1 st gear is within the service
limit, replace the 1st/2nd synchro hub with a new
one.
Standard: 22.92-22.97 mm (0.902-0.904 in.)
Service Limit: 22.87 mm (0.900 in.)
4. Measure the clearance between the 2nd gear (A)
and 3rd gear
(8)
with a feeler gauge (C). If the
clearance is more than the service limit, go to
step 5.
Standard:
0.06-0.16 mm (0.002-0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
B
/
c
A
(conl'd)
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