Brake Booster Replacement - Honda Civic 2002-2003 Service Manual

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Brake Booster Replacement
1. Remove the master cylinder Isee page 19-15).
2. Remove the master cylinder brake lines IA) from
the brake line clip.
B
c
6x 1.0 mm
9.8N·m
(1.0 kgf·m,
7.2Ibf·ft)
3. Remove the vacuum hose mounting bracket (B).
4. Disconnect the vacuum hose (C) from the brake
booster.
5, Remove the clip (A) and the jOint pin (B), and
disconnect the yoke from the brake pedal.
..------P~
C
-------~,
8x 1.25 mm
13N·m
(1.3 kgf·m, 9Ibf·ft)
6. Remove the brake booster mounting nuts (C).
7. Remove the brake booster (A) from the engine
compartment.
iNOTICEi
Be careful not to damage the booster
surfaces and threads of the booster stud
bolts.
Be careful not to bend or damage the
brake lines.
8. Install the brake booster in the reverse order of
removal, and note these items:
• Adjust the push rod clearance before installing
the brake booster (see page 19-16).
• Use a new clip whenever installing.
• After installing the brake booster and master
cylinder, fill the reservoir with new brake fluid,
bleed the brake system (see page 19-8). and
adjust the brake pedal height and free play (see
page 19-6).
19-19