Fuel Pump/Fuel Gauge Sending Unit Replacement - Honda Civic 2002-2003 Service Manual

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Fuel Pump/Fuel Gauge Sending Unit Replacement
Special Tools Required
Fuel sender wrench 07XAA-001 010A
1. Relieve the fuel pressure (see page 11-144).
2. Remove the fuel fill cap.
3. Remove the seat cushion (see page 20-80).
4. Remove the access panel (A) from the floor.
c
B
5. Disconnect the fuel pump 5P connector (81.
6. Disconnect the quick-connect fining (CI from the
fuel tank unit.
7. Using the special tool, loosen the fuel tank unit
locknut (AI.
/07XAA-001010A
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A
93N·m
19.5 kgf·m, 69 Ibf·ftl
8. Remove the locknut (A) and the fuel tank unit.
9. Remove the stopper
(a).
Release the hook (P) and
remove the fuel filter (8), the fuel gauge sending
unit (C), the case (D), the wire harness (E), and the
fuel pressure regulator (F).
10. When connecting the fuel tank unit, make sure the
connection is secure and the suction filter (G) is
firmly connected to the fuel pump (H).
11. Install the fuel tank unit in the reverse order of
removal with a new base gasket (I) and new a-rings
(J),
then check these items:
When connecting the wire harness, make sure
the connection is secure and the connector (K) is
firmly locked into the place.
• When installing the fuel gauge sending unit,
make sure the connection is secure and the
connector is firmly locked into place. Be careful
not to bend or twist the connector excessively.
• When installing the fuel tank unit, align the marks
(L) on the fuel tank (M) and the fuel tank unit (NI.
11-153