Honda Civic 2002-2003 Service Manual page 434

Manual Transmission
Mainshaft Assembly Clearance Inspection (cont'd)
6, Measure the thickness 01 4th gear.
If the thickness of 4th gear is less than the service
limit, replace 4th gear with a new one.
If the thickness of 4th gear is within the service
limit, replace the 3rd/4th synchro hub with a new
one.
Standard: 23,92 - 23,97 mm
(0,941-0,944 in,)
Service Limit: 23,80 mm (0,937 in,)
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7. Measure the clearance between the distance collar
(A)
and 5th gear
(8)
with a dial indicator
Ie),
lithe
clearance is more than the service limit, go to step
8. If the clearance is within the service limit, go to
step 10,
Standard:
0,06-0,16
mm
(0,002-0,006 in,)
Service Limit: 0,25 mm (0,010 in,)
...
c
\
13-24
B
8, Measure distance@onthedistancecollar,
• If distance @ is not within the standard, replace
the distance collar with a new one.
• II distance @ is within the standard, go to step 9,
Standard:
I
24,03-24,08 mm
(0,946-0,947 in,)
I
•
,
9, Measure the thickness 01 5th gear,
• If the thickness of 5th gear is less than the service
limit, replace 5th gear with a new one.
II the thickness 01 5th gear is within the service
limit, replace the 5th synchro hub with a new one,
Standard: 23,92-23.97 mm
(0.941-0,944 in,)
Service Limit:
23,80
mm
(0.937
in,)