Removing Lower Unit; Disassembly Of Cam Rod - TOHATSU MD 70-90C2 Service Manual

3) Removing Lower Unit

When working with outboard motor in tilt
up position, be sure to lock with tilt
stopper.
・Removal of lower unit does not require removal
of power unit from outboard motor body.
・When removing lower unit from outboard motor,
tilting the outboard motor makes the work
easier.
1. Shift the gear into forward (F) to set shift rod to upper
position.
2. Remove spring pin and disconnect shift rod.
・Disconnect shift rod at upper side of shift rod
joint 1.
・Use spring pin tool A 2 to remove spring pin.
・Do not reuse removed spring pin.
・To hold lower unit, keep spring pin tool inserted
until the step of removal of lower unit.
Spring Pin Tool A 2 (ø3.5) :
P/N. 369-72217-0
3. Remove lower unit installation bolts, and pull lower unit
ass'y downward to remove.
Hold lower unit while removing it to prevent
it dropping on the floor.
・Loosen all lower unit securing bolts except B (2
pcs.) in diagonal order, remove bolts B, and
then, remove all other bolts.
・Disconnect speedometer pipe 4 from the
nipple before separating lower unit from the
drive shaft housing.

4) Disassembly of Cam Rod

1. Remove stopper, pull out cam rod bushing, and take out
cam rod from gear case.
When removing cam rod bushing, put a bladed
screw driver into groove of the bushing and pull
out while lifting it.
TLDI 75/90C2 2010
WARNING
CAUTION
3
1
3 Spring Pin
Do not reuse.
B
U
4
2
6
6-9