Kickstarter Removal; Kickstarter Disassembly; Kickstarter Inspection - Honda CR 125R 2002 Sevice Manual

CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE
Install and tighten the clutch cover bolts to the speci-
fied torque.
TOROUE: 10 N·m 11 .0 kgfom, 7 Ibf.ftl
Install the brake pedal (page 13·2 1).
Adjust the clutch lever free play (page 3-15).
KICKSTARTER
9-12
REMOVAL
Remove the right crankcase cover (page 9-3).
Remove the clutch (page 9-4).
Remove the idle gear and washer.
Unhook the kickstarter return spring from the
crankcase, and pull the kickstarter spindle assembly
out.
DISASSEMBLY
Disassemble the kickstarter spindle by removing the
following:
- Thrust washer and collar
- Return spring
- Ratchet spring and starter ratchet
- Snap ring, thrust washers and pi nion gear
INSPECTION
Check the return spring and rachel spring for weak-
ness or damage.
Check the starter rachel fo r wear or damage.
Measure the kickstarter pinion gear
I.D.
SERVICE LIMIT: 16.55 mm (0.652 in )
Measure t he kickstarter spindle
0.0.
SERVICE LIMIT: 16.45 mm (0.648 in)
COLLAR RETURN PIN ION
\ SPRING GEAR
'~If
\
START'R
\
( '
.~
• RATCH::TCH'T
j
SPRING
KICKSTARTER
SPINDLE WASHERS SNAP RING