Cylinder Removal - Honda CR 125R 2002 Sevice Manual

Install the washer
Install the engine upper hanger brackets, rear brake
wIth the rounded
reservoir bracket (2000 - 2001 :), bolls, nuts and
edge
facing engine
washer.
hanger plale side.
Tighten the mounting nuts to the specified torque.
TORQUE: Engi ne hanger pl ate b olt:
34 N-m (3.5 kgf-m. 25 IbPftI
Install the spark plug and spark plug cap.
Note the direction
Connect the radiator hose to the cylinder head.
a!
the hose clamp.
Add the recommend coolant mixture into the
radiator up to the correct level (page 5-3).
Install the fuel tank and seat (page 2-2, 5).
CYLINDER. PISTON
CYLINDER REMOVAL
Remove the cyl inder head (page 7-3).
Remove the expansion chamber (page 2-7).
Loosen the water hose clamp screws at the cylinder
and remove the hose.
Remove the following:
- RC valve cover screw and bolts
- RC valve cover
- Gasket and grommet
- Pinion rod
NOTE:
• Be careful not to drop the
B~clip
and collar into
the right crankcase cover .
• If cylinder replacement is requied, remove the RC
valve system.
CYLINDER HEAD/CYLINDER/PISTON
(2000 -2001 :)
RESERVOIR BRACKET
7-5