Buell 2009 XB Series Service Manual page 17

6.2 SPECIFICATIONS
General...............................................................................6-4
6.3 IGNITION SYSTEM
General...............................................................................6-6
Troubleshooting..................................................................6-7
6.4 IGNITION/HEADLAMP KEY SWITCH
General...............................................................................6-8
FIREBOLT..........................................................................6-8
Removal......................................................................6-8
Disassembly................................................................6-9
Assembly.....................................................................6-9
Installation.................................................................6-10
LIGHTNING......................................................................6-10
Removal....................................................................6-10
Disassembly..............................................................6-12
Assembly...................................................................6-12
Installation.................................................................6-13
ULYSSES.........................................................................6-13
Removal....................................................................6-13
Disassembly..............................................................6-14
Assembly...................................................................6-14
Installation.................................................................6-15
6.5 SPARK PLUG CABLES
General.............................................................................6-16
Removal...........................................................................6-16
Inspection.........................................................................6-16
Installation........................................................................6-16
6.6 CHARGING SYSTEM
General.............................................................................6-18
Alternator...................................................................6-18
Voltage Regulator......................................................6-18
6.7 BATTERY CABLES
Removal...........................................................................6-21
Installation........................................................................6-21
6.8 STARTER
General.............................................................................6-24
Wiring Diagrams........................................................6-24
Paint Touch-Up..........................................................6-24
Removal...........................................................................6-24
Field Coil Assembly..........................................................6-24
Disassembly..............................................................6-24
Inspection..................................................................6-25
Assembly...................................................................6-26
Drive Assembly.................................................................6-26
Disassembly..............................................................6-26
Inspection..................................................................6-26
Assembly...................................................................6-27
Installation........................................................................6-27
6.9 STARTER SOLENOID
Solenoid Assembly...........................................................6-28
Disassembly..............................................................6-28
Assembly...................................................................6-28
Solenoid Plunger..............................................................6-28
Disassembly..............................................................6-28
TABLE OF CONTENTS
Assembly...................................................................6-28
Solenoid Contacts............................................................6-28
Disassembly..............................................................6-28
Assembly...................................................................6-29
6.10 VOLTAGE REGULATOR
General.............................................................................6-31
Removal...........................................................................6-31
Installation........................................................................6-31
6.11 ALTERNATOR
Removal and Disassembly...............................................6-33
Rotor.........................................................................6-33
Stator.........................................................................6-33
Cleaning and Inspection...................................................6-34
Assembly and Installation.................................................6-34
6.12 HEATED HAND GRIPS: ULYSSES
MODELS
Heated Hand Grips...........................................................6-35
Removal....................................................................6-35
Installation.................................................................6-35
6.13 HORN
Removal...........................................................................6-38
Installation........................................................................6-38
Troubleshooting................................................................6-39
6.14 TURN SIGNAL FLASHER
Removal...........................................................................6-40
Installation........................................................................6-40
6.15 FRONT TURN SIGNALS
Bulbs................................................................................6-42
Repair........................................................................6-42
Connections and Wire Routing..................................6-42
Firebolt.............................................................................6-42
Removal....................................................................6-42
Installation.................................................................6-42
Lightning...........................................................................6-42
Removal....................................................................6-42
Installation.................................................................6-42
Ulysses.............................................................................6-43
Removal....................................................................6-43
Installation.................................................................6-43
6.16 REAR TURN SIGNALS
Bulbs................................................................................6-44
Connections and Wire Routing..................................6-44
Firebolt.............................................................................6-44
Removal....................................................................6-44
Installation.................................................................6-44
Lightning...........................................................................6-45
Removal....................................................................6-45
Installation.................................................................6-45
Ulysses.............................................................................6-46
Remove.....................................................................6-46
Installation.................................................................6-46
Turn Signal Relocation Bracket: XB12XP.........................6-47
Removal....................................................................6-47
Installation.................................................................6-47
TABLE OF CONTENTS XI