Fairing Support Bracket: Firebolt; Removal; Installation - Buell 2009 XB Series Service Manual

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FAIRING SUPPORT BRACKET: FIREBOLT

REMOVAL

1. Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect negative (-) battery
cable before proceeding. (00048a)
2. Disconnect battery cables from battery: negative cable
(black) first. See 1.5 BATTERY
3. Remove front fairing. See
SHIELD, AND MIRRORS:
4. Remove headlight support bracket. See
ASSEMBLY AND SUPPORT
5. Remove fuse block and relay block and p-clamp. See
6.21 MAIN FUSE AND FUSES.
6. Disconnect and remove horn. See
7. Disconnect and remove
6.26 INSTRUMENT MODULE.
8. See Figure 2-145. Remove fairing support bracket
fasteners and washers (4), p-clamp (7) to remove fairing
support bracket (5).

INSTALLATION

1. Route the wire harness. See
AND WIRE ROUTING for wire harness routing.
2. See Figure 2-145. Install fairing support bracket with
fasteners and washers (4, 8) and p-clamp (7). Tighten to
16-18 ft-lbs (22-26 Nm).
2-112 2009 XB Service: Chassis
MAINTENANCE.
2.47 FRONT FAIRING, WIND-
FIREBOLT.
2.26 HEADLAMP
BRACKET.
6.13 HORN.
instrument cluster. See
D.1 APPENDIX D: HOSE
3. Connect instrument cluster connector and install instru-
ment cluster. Tightening to 12-36 in-lbs (1.4-4 Nm). See
6.26 INSTRUMENT MODULE.
4. Install horn and tighten fasteners to 72-96 in-lbs (8-10
Nm). See 6.13 HORN.
5. Install fuse block, relay and p-clamp tightening fasteners
to 72-96 in-lbs (8-11 Nm). See
FUSES.
6. Install lower headlight support bracket. See
LAMP ASSEMBLY AND SUPPORT
7. Install front fairing. See
SHIELD, AND MIRRORS:
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
8. Connect battery cables to battery: positive cable (red) first.
Tighten to 72-96 in-lbs (8-11 Nm). See
MAINTENANCE.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
9. Install seat.
2.27
6.21 MAIN FUSE AND
2.26 HEAD-
BRACKET.
2.47 FRONT FAIRING, WIND-
FIREBOLT.
1.5 BATTERY