Headlamp Assembly And Support Bracket; Removal: Firebolt; Disassembly: Firebolt; Assembly: Firebolt - Buell 2009 XB Series Service Manual

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HEADLAMP ASSEMBLY AND SUPPORT
BRACKET

REMOVAL: FIREBOLT

1. Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect negative (-) battery
cable before proceeding. (00048a)
2. Disconnect battery cables from battery: negative cable
(black) first. See 1.5 BATTERY
3. Remove front fairing. See
SHIELD, AND MIRRORS:
4. See Figure 2-138. Disconnect flasher (1) and bank angle
sensor (2). Remove electronic control module fasteners
(3).
5. See Figure 2-138. Rotate headlamp support bracket.
a. Loosen headlamp pivot fasteners (1).
b. Rotate headlamp bracket (2) down.
6. See Figure 2-140. Disconnect headlamp connection.
7. Disconnect and remove electronic control module. See
4.4 ELECTRONIC CONTROL MODULE
8. Remove headlamp support bracket.
sm00604
1
1. Flasher
2. Bank angle sensor
3. Electronic control module
Figure 2-138. Headlamp Support Bracket: Firebolt
2-106 2009 XB Service: Chassis
MAINTENANCE.
2.47 FRONT FAIRING, WIND-
FIREBOLT.
(ECM).
3
2
sm00605
Figure 2-139. Headlamp Connector: Firebolt

DISASSEMBLY: FIREBOLT

1. See Figure 2-138. Remove bank angle sensor (2).
2. Remove flasher (1).
3. See Figure 2-140. Remove black rubber cover (4) from
rear of headlights.
4. Disconnect black connector from headlights.
5. Disconnect headlight bulb (8) connector (white) from wire
harness.
6. Remove headlights (5, 7) from headlight support bracket
(2) by removing headlight fasteners (6).

ASSEMBLY: FIREBOLT

1. See Figure 2-140. Align headlights (5, 7) into headlight
support bracket (2). Tighten headlight fasteners (6) to
20-25 in-lbs (2.3-2.8 Nm).
2. Connect headlight bulb (8) connector (white) into wire
harness.
3. Connect black headlight connector.
4. Install black rubber cover (4).
5. See Figure 2-138. Install bank angle sensor (2). Tighten
to 12-36 in-lbs (1.4-4 Nm).
6. Install flasher (1) and tighten to 36-60 in-lbs (4-7 Nm).
2.26