Buell 2009 XB Series Service Manual page 11

Cleaning and Inspection............................................2-41
Assembly...................................................................2-42
Master Cylinder/Reservoir: Installation.............................2-43
Front Brake Fluid Line......................................................2-44
Removal....................................................................2-44
Installation.................................................................2-45
Caliper: Removal and Installation.....................................2-45
Removal....................................................................2-45
Installation.................................................................2-46
Caliper: Repair..................................................................2-46
Disassembly..............................................................2-46
Clean and Inspect.....................................................2-47
Assembly...................................................................2-47
2.10 FRONT BRAKE: SIX PISTON CALIPER
Master Cylinder Reservoir Removal.................................2-48
Master Cylinder and Hand Lever Disassembly.................2-49
Brake Hand Lever......................................................2-49
Front Master Cylinder................................................2-49
Cleaning and Inspection...................................................2-49
Master Cylinder and Hand Lever Assembly.....................2-49
Front Master Cylinder................................................2-49
Brake Hand Lever......................................................2-50
Master Cylinder Installation..............................................2-50
Brake Line Removal.........................................................2-51
Brake Line Installation......................................................2-52
Brake Caliper Removal.....................................................2-52
Brake Caliper Disassembly..............................................2-53
Cleaning and Inspection...................................................2-53
Brake Caliper Assembly...................................................2-54
Installation........................................................................2-54
2.11 BRAKE PEDAL
Removal...........................................................................2-56
Installation........................................................................2-56
2.12 REAR BRAKE MASTER CYLINDER
Removal: Firebolt/Lightning..............................................2-57
Removal: Ulysses.............................................................2-58
Disassembly.....................................................................2-60
Cleaning and Inspection...................................................2-60
Assembly..........................................................................2-60
Installation: Firebolt/Lightning...........................................2-61
Installation: Ulysses..........................................................2-61
2.13 REAR BRAKE LINE
Removal: Firebolt..............................................................2-63
Installation: Firebolt..........................................................2-63
Removal: Lightning...........................................................2-64
Installation: Lightning........................................................2-65
Removal: Ulysses.............................................................2-65
Installation: Ulysses..........................................................2-66
2.14 REAR BRAKE CALIPER
Removal...........................................................................2-68
Disassembly.....................................................................2-68
Cleaning and Inspection...................................................2-69
Assembly..........................................................................2-69
Installation........................................................................2-69
TABLE OF CONTENTS
2.15 FENDERS
Front Fender: XB12R........................................................2-71
Removal....................................................................2-71
Installation.................................................................2-71
Rear Fender: XB12R........................................................2-71
Removal....................................................................2-71
Installation.................................................................2-71
Front Fender: XB9SX/XB12Scg/XB12XT.........................2-71
Removal....................................................................2-71
Installation.................................................................2-71
Rear Fender: XB9SX/XB12Scg........................................2-71
Removal....................................................................2-71
Installation.................................................................2-71
Front Fender: XB12XP.....................................................2-71
Removal....................................................................2-71
Installation.................................................................2-71
Rear Fender: XB12Ss/XB12XT/XB12X............................2-72
Removal....................................................................2-72
Installation.................................................................2-72
Front Fender: XB12X........................................................2-72
Removal Upper Front Fender....................................2-72
Removal Lower Front Fender....................................2-72
Installing Upper Front Fender....................................2-72
Installing Lower Front Fender....................................2-72
2.16 FRONT FORKS: ALL MODELS
Removal...........................................................................2-73
Disassembly.....................................................................2-73
Cleaning and Inspection...................................................2-77
Assembly..........................................................................2-77
Installation........................................................................2-79
2.17 FORK CLAMPS: UPPER AND LOWER
Removal Firebolt:.............................................................2-80
Installation: Firebolt..........................................................2-80
Removal: Lightning/Ulysses.............................................2-81
Installation: Lightning/Ulysses..........................................2-81
2.18 STEERING HEAD BEARINGS
Removal...........................................................................2-83
Installation........................................................................2-83
2.19 SWINGARM AND BRACE
General.............................................................................2-86
Brace................................................................................2-86
Removal....................................................................2-86
Installation.................................................................2-86
Removal: Swingarm..........................................................2-86
Disassembly.....................................................................2-87
Swingarm..................................................................2-87
Cleaning and Inspection...................................................2-87
Assembly..........................................................................2-88
Swingarm..................................................................2-88
Installation: Swingarm......................................................2-88
2.20 FRONT AND REAR ISOLATORS
Front Isolator....................................................................2-90
Removal....................................................................2-90
Installation.................................................................2-90
Rear Isolator.....................................................................2-90
TABLE OF CONTENTS V