Buell 2009 XB Series Service Manual page 451

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sm00343
Figure 5-90. Installing Shift Fork Shafts
INSTALLING RIGHT CRANKCASE
PART NUMBER
B-45520 GEAR DETENT ASSEMBLY AID
HD-42326-B CRANKSHAFT GUIDE
1. See Figure 5-91. Install the flywheel assembly into the left
crankcase half using CRANKSHAFT GUIDE (Part No. HD-
42326-B).
NOTE
The Gear Detent Assembly Aid is used to move the gear detent
lever clear of the shifter drum for assembly purposes.
2. See Figure 5-92. Retract detent assembly in right case
half and install GEAR DETENT ASSEMBLY AID (Part
No. B-45520) until it has bottomed in right case half.
3. Place Transmission in the 1st gear position.
4. Lubricate main drive gear needle bearing assemblies and
the mating surfaces of the mainshaft and countershaft with
HARLEY-DAVIDSON SPECIAL PURPOSE GREASE
(Part No. 99857-97).
5. See Figure 5-93. Assemble crankcase halves together.
a. Apply a thin coat of GRAY HIGH-PERFORMANCE
SEALANT (Part No. 99650-02) to crankcase joint
faces.
b. See Figure 5-94. Apply several drops of LOCTITE
271 (red) to last few threads and tighten crankcase
fasteners (1, 2) to 15-19 ft-lbs (20.3-25.0 Nm).
c. Remove GEAR DETENT ASSEMBLY AID and install
neutral indicator switch and washer. Apply LOCTITE
242 to switch. For Firebolt models, tighten to 60-84
in-lbs (6.7-9.5 Nm). For Lightning and Ulysses
models, tighten to 100-120 in-lbs (11-13 Nm).
TOOL NAME
sm03929
Figure 5-91. Installing Flywheel Assembly with
CRANKSHAFT GUIDE
sm00344
1
2
1. Detent assembly
2. Detent assembly aid
Figure 5-92. Using Gear Detent Assembly Aid
2009 XB Service: Drive/Transmission 5-53