Buell 2009 XB Series Service Manual page 407

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ASSEMBLY
1. See Figure 5-10. Assemble inner and outer ramps.
a. Apply multi-purpose grease to balls (2) and ramps (1,
5).
b. Insert balls in sockets of outer ramp (1).
c. Install inner ramp on hub of outer ramp with tang (3)
rotated 180° from hook (6) of outer ramp.
d. Install new retaining ring in groove of outer ramp hub.
2. See Figure 5-11. Install ramp assembly.
a. Fit coupling (3) over cable end (4) with rounded side
inboard, the ramp connector button outboard.
b. With retaining ring side of ramp assembly facing
inward, place hook of ramp around coupling button.
c. Rotate assembly counterclockwise until tang on inner
ramp fits in slot of primary cover.
3. Secure assembly in place.
a. Thread nut on adjusting screw (2) until slot of screw
is accessible with a screwdriver.
b. Turn adjusting screw counterclockwise until resistance
is felt.
c. Adjust clutch
1.9 CLUTCH/TRANSMISSION/PRIMARY
d. Fit nut hex into recess of outer ramp.
e. Install clutch adjusting lockplate (5) and spring.
4. Install clutch inspection cover and new gasket with three
TORX screws with washers. Tighten to 84-108 in-lbs (10-
12 Nm).
5. Adjust clutch cable. See
SION/PRIMARY FLUID.
6. Connect negative battery cable to battery terminal.Tighten
fastener to 72-96 in-lbs (8-11 Nm).
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
7. Install seat.
release mechanism. See
FLUID.
1.9 CLUTCH/TRANSMIS-
sm00276
3
2
1
6
1. Outer ramp
2. Balls (3)
3. Tang
4. Retaining ring
5. Inner ramp
6. Hook
Figure 5-10. Inner and Outer Ramp
sm00277
6
5
4
1. Outer ramp
2. Adjusting screw
3. Coupling
4. Cable end
5. Lockplate
6. Slot in primary cover
Figure 5-11. Nut and Outer Ramp
2009 XB Service: Drive/Transmission 5-9
4
5
1
2
3