Buell 2009 XB Series Service Manual page 249

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sm05204
2
6
1. Top case
2. Mounting bracket, top case
3. Cross bar mount
4. Lower mount (2)
5. Grab rail mounting points (2)
6. Fastener, top case mount to grab handles (2)
7. Fastener with nut, lower mount to cross bar
mounts (2)
Figure 2-207. Top Case Assembly: Ulysses
3. See Figure 2-207. Slide top case on mounting bracket to
the rear of the motorcycle until top case can be removed
from bracket.
4. Remove the fasteners with nuts securing the bracket lower
mounts to the cross bar arms.
5. Remove fasteners securing the top case bracket to the
passenger grab handle and remove bracket from vehicle.
INSTALLATION: TOP CASE
NOTE
Before installing any bracket fasteners, always apply LOCTITE
271 (red) prior to installing.
1. See Figure 2-207. Install the top case mounting bracket
(2) by attaching trunk pan mounts (5) to the grab handles
by installing two fasteners with Belleville washers (6) into
the lower grab handle. Thread the fasteners in but do not
tighten at this time.
2. Install fasteners with nuts (7) securing the top case bracket
lower mounts (4) to the cross bar mount (3). Do not tighten
at this time.
1
5
4
3
7
3. Tighten the two fasteners (6) attaching the top case
mounting bracket (2) to the grab handles (5) to 19-20 ft-
lbs (26-27 Nm).
4. Tighten all remaining fasteners to 96-120 in-lbs (11-13
Nm).
LUGGAGE CASE LATCH MECHANISM
Removal
1. Open desired case in order to access the latch mechanism
for replacement.
sm05219
1. Screw (2)
2. Latch mechanism
Figure 2-208. Side Case and Latch Mechanism
sm05230
1. Lid gasket
2. Screw (2)
3. Latch mechanism
Figure 2-209. Top Case and Latch Mechanism
NOTE
See Figure 2-209. In order to access the two Phillips head
screws securing the top latch to the top case it will be neces-
2009 XB Service: Chassis 2-171
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1
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