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DEUTSCH SOLID BARREL MINI TERMINAL
REPAIR
DEUTSCH SOLID BARREL TERMINAL
CRIMPS
PART NUMBER
HD-42879
ELECTRICAL CRIMPER TOOL
Preparing Wire Leads For Crimping
For size 20, 16 and 12 contacts, wire ranges 26-12 AWG.
Strip wire lead removing 1/4 in. (6.4 mm) of insulation.
Adjusting Crimper Tool
1.
See
Figure
A-19. Squeeze the ELECTRICAL CRIMPER
TOOL (Part No. HD-42879) handles to cycle the crimp
tool to open.
2.
Remove locking pin (1) from selector knob (2).
3.
Raise selector knob and rotate until selected wire size
stamped on wheel is aligned with "SEL. NO." arrow (3).
4.
Loosen knurled locknut (4) and turn adjusting screw (5)
clockwise (in) until it stops.
Crimping a Barrel Contact To Wire Lead
1.
See
Figure
A-20. Turn tool over and drop contact barrel
(1) into indentor cover (2) hole with the wire end out.
2.
Turn adjusting screw counterclockwise (out) until contact
is flush with bottom of depression in indentor cover.
Tighten knurled locknut.
3.
Slowly squeeze handles of crimp tool until contact is
centered between the four indentor points (3).
4.
Insert bare wire core strands of stripped wire lead (4) into
contact barrel. Squeeze handle of crimp tool until tightly
closed. Tool automatically opens when the crimping
sequence is complete.
5.
Remove wire lead with crimped contact from indentor.
NOTE
Tool must be readjusted when changing contact size/type.
6.
Install pin to lock selector knob.
Inspecting Crimps
Inspect the crimp. All core wire strands are to be crimped in
the barrel.
TOOL NAME
sm00023
3
2
1. Locking pin
2. Selector knob
3. SEL. NO. arrow
4. Knurled locknut
5. Adjusting screw
Figure A-19. Electrical Crimper Tool (HD-42879)
2009 XB Service: Appendix A Connector Repair A-13
A.6
5
4
1
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