Buell 2009 XB Series Service Manual page 404

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sm00270
1
2
1
2
3
1. Shoe, chain adjuster
2. Chain adjuster screw
3. Chain adjusting locknut
4. Primary cover
Figure 5-4. Primary Chain Adjuster
INSTALLATION
1.
Remove foreign material from magnetic drain plug. Apply
LOCTITE 565 thread sealant and install plug and tighten
to 14-30 ft-lbs (19-40.7 Nm).
2.
Wipe gasket surface clean. Install new gasket on primary
cover.
3.
Install primary cover and gasket onto left crankcase half
using mounting bolts.
5-6 2009 XB Service: Drive/Transmission
sm00271
4
3
Figure 5-5. Primary Cover Tightening Sequence (Typical)
4.
See
13.5 Nm) in sequence shown.
5.
See
sm00272
5
1. Cable end
2. Coupling
3. Outer ramp and hook
4. Lockplate
5. Spring
6.
See
rounded side inboard and the ramp connector button out-
board. With retaining ring side of ramp assembly facing
inward, place hook of ramp (3) around coupling button
and rotate assembly counterclockwise until tang on inner
ramp fits in slot of primary cover.
7.
Thread locknut on adjuster screw until slot of screw is
accessible with a screwdriver. Fit nut hex into recess of
outer ramp and turn adjuster screw counterclockwise.
8.
Adjust
SION/PRIMARY FLUID,
9.
Adjust primary chain tension. See
10. Fill transmission to proper level with fresh lubricant. See
1.9 CLUTCH/TRANSMISSION/PRIMARY
1
6
5
4
12
3
13
Figure
5-5. Tighten fasteners to 100-120 in-lbs (11.3-
Figure
5-3. Install new shifter lever oil seal (19).
1
2
4
Figure 5-6. Clutch Release Mechanism
Figure
5-6. Fit coupling (2) over cable end (1) with
clutch.
See
1.9
Adjustment.
8
7
9
10
11
2
3
CLUTCH/TRANSMIS-
1.11 PRIMARY
CHAIN.
FLUID.

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