Buell 2009 XB Series Service Manual page 259

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CONNECTING ROD
Piston pin fit (loose)
Side play between flywheels
Fit on crankpin (loose)
HYDRAULIC LIFTER
Fit in guide
Roller fit
Roller end clearance
OIL PUMP
Oil pressure @ idle (1050-1150 RPM)
Oil pressure @ 3000 RPM
Feed/scavenge inner/outer gerotor clearance
GEARCASE
Cam gear shaft in bore (loose)
Cam gear shaft end play (min)
Front intake cam gear shaft end play (min)
FLYWHEEL
Runout (flywheels at rim)
Runout (shaft at flywheel end)
End play
PINION SHAFT BEARINGS
Pinion shaft journal diameter
Outer race diameter in right crankcase
Table 3-9. Connecting Rod Specifications
NEW COMPONENTS
0.00145-0.00155 in. 0.03683-0.03937 mm
0.005-0.031 in.
0.0004-0.0017 in. 0.0102-0.0432 mm
Table 3-10. Hydraulic Lifter Specifications
NEW COMPONENTS
0.008-0.0020 in. 0.0203-0.0508 mm
0.0006-0.0010 in. 0.0152-0.0254 mm
0.008-0.022 in.
Table 3-11. Oil Pump Specifications
10-16 PSI
20-28 PSI
0.003 in.
Table 3-12. Gearcase Specifications
NEW COMPONENTS
0.0007-0.0022 in.
0.005-0.014 in.
0.005-0.022 in.
Table 3-13. Flywheel Specifications
NEW COMPONENTS
0.000-0.010 in.
0.000-0.002 in.
0.003-0.013 in.
Table 3-14. Pinion Shaft (Right Main) Bearing Specifications
NEW COMPONENTS
1.2496-1.2500 in.
1.5646-1.5652 in.
0.00200 in.
0.1-0.8 mm 0.036 in.
0.0027 in.
0.0030 in.
0.0015 in.
0.203-0.559 mm 0.026 in.
NEW COMPONENTS
69-110 kPa
138-193 kPa
0.076 mm
0.018-0.056 mm
0.127-0.356 mm
0.127-0.559 mm
0.000-0.254 mm 0.010 in.
0.000-0.051 mm 0.002 in.
0.076-0.330 mm 0.013 in.
31.740-31.750 mm 1.2496 in. (min)
39.741-39.756 mm 1.5656 in.(max)
SERVICE WEAR LIMITS
0.0508 mm
0.9 mm
0.0686 mm
SERVICE WEAR LIMITS
0.0762 mm
0.0381 mm
0.660 mm
SERVICE WEAR LIMITS
0.004 in. 0.102 mm
SERVICE WEAR LIMITS
0.003 in. 0.076 mm
0.025 in. 0.635 mm
0.033 in. 0.838 mm
SERVICE WEAR LIMITS
0.254 mm
0.051 mm
0.330 mm
SERVICE WEAR LIMITS
31.7340 mm (min)
39.776 mm (max)
2009 XB Service: Engine 3-5